LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2009 >> Highlander Limited, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 14 (Transfer Case -MF2A) >> Transfer Assembly >> Installation

Transfer Assembly: Installation

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL TRANSFER ASSEMBLY 
    1. Apply sealant 1281 to the transaxle assembly and transfer assembly in a continuous bead of 1.2 mm diameter as shown in the illustration.
      NOTE:
      • Wipe any grease off from the attaching surfaces.
      • Install it within 10 minutes after applying the sealant.
      • Sealant stuck on the gasket, case oil seal and driving plug may cause oil leakage and seizure due to oil shortage. Care must be taken.
      Fig 1: Identifying Gasket, Sealant And Driving Plug
      G05241013Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transfer assembly to the transaxle assembly with the 2 bolts and 6 nuts.

      Torque: 69 N*m (700 kgf*cm, 51 ft.*lbf) 

    NOTE:
    • Check that the gasket is installed to the transfer assembly before installing them to the transaxle assembly.
    • Install the transfer assembly to the transaxle assembly without tilting.
    • When moving the transfer assembly, do not hold the oil seal on the both sides.
    Fig 2: Locating Transfer Assembly Bolts And Nuts
    G05241014Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL AUTOMATIC TRANSAXLE WITH TRANSFER  (See INSTALLATION )
  3. INSTALL TRANSFER STIFFENER PLATE RH  (See INSTALLATION )
  4. CONNECT CONNECTORS  (See INSTALLATION )
  5. CONNECT WIRE HARNESS  (See INSTALLATION )
  6. INSTALL WIRE HARNESS CLAMP  (See INSTALLATION )
  7. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH  (See INSTALLATION )
  8. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 4WD)  (See INSTALLATION )
  9. INSTALL TRANSVERSE ENGINE MOUNTING BRACKET  (See INSTALLATION )
  10. INSTALL FRONT ENGINE MOUNTING INSULATOR ASSEMBLY  (See INSTALLATION )
  11. INSTALL TRANSVERSE ENGINE MOUNTING INSULATOR  (See INSTALLATION )
  12. INSTALL TRANSVERSE ENGINE MOUNTING INSULATOR  (See INSTALLATION )
  13. INSTALL FRONT FRAME ASSEMBLY  (See INSTALLATION )
  14. INSTALL POWER STEERING LINK ASSEMBLY (for 4WD)  (See INSTALLATION )
  15. INSTALL FRONT STABILIZER BAR  (See INSTALLATION )
  16. REMOVE ENGINE HANGERS  (See INSTALLATION )
  17. INSTALL MANIFOLD STAY  (See INSTALLATION )
  18. INSTALL STARTER ASSEMBLY  (See INSTALLATION )
  19. INSTALL ENGINE WIRE  (See INSTALLATION )
  20. INSTALL INTAKE AIR SURGE TANK ASSEMBLY  (See INSTALLATION )
  21. INSTALL VENTILATION HOSE  (See INSTALLATION )
  22. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH  (See INSTALLATION )
  23. INSTALL COMPRESSOR AND MAGNETIC CLUTCH  (See INSTALLATION )
  24. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE  (See INSTALLATION )
  25. RECONNECT SUCTION HOSE SUB-ASSEMBLY  (See INSTALLATION )
  26. RECONNECT DISCHARGE HOSE SUB-ASSEMBLY  (See INSTALLATION )
  27. INSTALL STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY  (See INSTALLATION )
  28. INSTALL FRONT AXLE ASSEMBLY LH  (See INSTALLATION )
  29. INSTALL FRONT AXLE ASSEMBLY RH  (See INSTALLATION )
  30. INSTALL NO. 1 FRONT SUSPENSION LOWER ARM LH  (See INSTALLATION )
  31. INSTALL NO. 1 FRONT SUSPENSION LOWER ARM RH  (See INSTALLATION )
  32. CONNECT TIE ROD ASSEMBLY LH  (See INSTALLATION )
  33. CONNECT TIE ROD ASSEMBLY RH  (See INSTALLATION )
  34. INSTALL FRONT SPEED SENSOR LH  (See INSTALLATION )
  35. INSTALL FRONT SPEED SENSOR RH  (See INSTALLATION )
  36. INSTALL FRONT AXLE HUB NUT LH  (See INSTALLATION )
  37. INSTALL FRONT AXLE HUB NUT RH  (See INSTALLATION )
  38. INSTALL FRONT STABILIZER LINK ASSEMBLY LH  (See INSTALLATION )
  39. INSTALL FRONT STABILIZER LINK ASSEMBLY RH  (See INSTALLATION )
  40. INSTALL FRONT EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  41. INSTALL NO. 3 FRONT EXHAUST PIPE SUB-ASSEMBLY  (See INSTALLATION )
  42. INSTALL CENTER EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  43. INSTALL TAIL EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  44. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY  (See INSTALLATION )
  45. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY  (See INSTALLATION )
  46. CONNECT ENGINE WIRE  (See INSTALLATION )
  47. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY  (See INSTALLATION )
  48. CONNECT FUEL TUBE SUB-ASSEMBLY  (See INSTALLATION )
  49. CONNECT OIL COOLER OUTLET HOSE  (See INSTALLATION )
  50. CONNECT OIL COOLER INLET HOSE  (See INSTALLATION )
  51. CONNECT HEATER WATER HOSE INLET B  (See INSTALLATION )
  52. CONNECT HEATER WATER HOSE OUTLET B  (See INSTALLATION )
  53. INSTALL NO. 1 RADIATOR HOSE  (See INSTALLATION )
  54. INSTALL NO. 2 RADIATOR HOSE  (See INSTALLATION )
  55. CONNECT UNION TO CHECK VALVE HOSE  (See INSTALLATION )
  56. CONNECT NO. 1 FUEL VAPOR FEED HOSE  (See INSTALLATION )
  57. INSTALL ENGINE MOVING CONTROL ROD  (See INSTALLATION )
  58. INSTALL NO. 2 ENGINE MOUNTING STAY RH  (See INSTALLATION )
  59. INSTALL RESERVOIR BRACKET  (See INSTALLATION )
  60. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY  (See INSTALLATION )
  61. INSTALL AIR CLEANER BRACKET  (See INSTALLATION )
  62. INSTALL BATTERY  (See INSTALLATION )
  63. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
  64. INSTALL AIR CLEANER CASE SUB-ASSEMBLY  (See ON-VEHICLE INSPECTION )
  65. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY  (See INSTALLATION )
  66. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  (See INTAKE MANIFOLD )
  67. INSTALL NO. 1 AIR CLEANER INLET  (See INTAKE MANIFOLD )
  68. INSTALL NO. 2 AIR CLEANER INLET  (See COMPONENTS )
  69. CONNECT VACUUM HOSES  (See INSTALLATION )
  70. INSTALL V-RIBBED BELT  (See INSTALLATION )
  71. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY  (See INSTALLATION )
  72. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  (See INSTALLATION )
  73. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See INSTALLATION )
  74. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  75. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  76. INSTALL FRONT WHEELS  (See INSTALLATION )
  77. ADD ENGINE OIL  (See OIL PRESSURE SWITCH )
  78. ADD ENGINE COOLANT  (See REMOVAL )
  79. INSTALL TRANSFER DRAIN PLUG 
    1. Install the transfer drain plug with a new drain gasket.

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

  80. INSTALL NO.2 TRANSFER CASE PLUG 
    1. Install the No. 2 transfer case plug with a new No. 2 gasket.

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

    Fig 3: Identifying No. 2 Transfer Case Plug And No. 1 Transfer Case Plug
    G05417035Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  81. INSTALL NO.1 TRANSFER CASE PLUG 
    1. Add oil up to 0 to 5 mm below the lower side of the plug hole.

      Oil quantity: 

      0.9 liters (0.95 US qts, 0.79 lmp.qts) 

      HINT:

      When adding oil, pour it slowly.

    2. Install the No. 1 transfer case plug with a new No. 1 gasket.

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

  82. ADD AUTOMATIC TRANSAXLE FLUID 
  83. CHECK AUTOMATIC TRANSAXLE FLUID  (See AUTOMATIC TRANSAXLE FLUID )
  84. INSPECT FOR FUEL LEAK  (See PARTS LOCATION )
  85. INSPECT FOR ENGINE OIL LEAK  (See OIL PRESSURE SWITCH )
  86. INSPECT FOR FOR COOLANT LEAK  (See COOLING SYSTEM )
  87. INSPECT FOR EXHAUST GAS LEAK  (See INSTALLATION )
  88. CHECK SHIFT LEVER POSITION  (See ON-VEHICLE INSPECTION )
  89. CHECK AND ADJUST FRONT WHEEL ALIGNMENT  (See INSTALLATION )
  90. CHECK IGNITION TIMING  (See ENGINE )
  91. CHECK ENGINE IDLE SPEED  (See ON-VEHICLE INSPECTION )
  92. CHECK CO/HC  (See ON-VEHICLE INSPECTION )
  93. CHECK FUNCTION OF THROTTLE BODY ASSEMBLY  (See INSPECTION PROCEDURE )
  94. INSTALL FRONT FENDER APRON SEAL LH  (See INSTALLATION )
  95. INSTALL FRONT FENDER APRON SEAL RH  (See INSTALLATION )
  96. INSTALL FRONT FENDER LINER LH  (See INSTALLATION )
  97. INSTALL FRONT FENDER LINER RH  (See INSTALLATION )
  98. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY LH  (See INSTALLATION )
  99. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY RH  (See INSTALLATION )
  100. INSTALL FLOOR UNDER COVER LH 
  101. INSTALL NO. 2 ENGINE UNDER COVER  (See INSTALLATION )
  102. INSTALL NO. 1 ENGINE UNDER COVER  (See INSTALLATION )
  103. INSTALL ENGINE UNDER COVER ASSEMBLY  (See INSTALLATION )
  104. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  105. CHECK ABS SPEED SENSOR SIGNAL  (See INSTALLATION )
  106. RESET MEMORY  (See INSTALLATION )
scientia non olet · About LEMON Manuals