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Home >> Toyota >> 2009 >> Highlander Limited, FWD >> Repair and Diagnosis >> Drivelines & Axles >> Wheel Hubs >> Drive Shaft (Except Hybrid) >> FRONT DRIVE SHAFT (for 2GR-FE) >> Installation

FRONT DRIVE SHAFT (for 2GR-FE): Installation

  1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH 
    1. Align the shaft splines and install the drive shaft assembly LH with a brass bar and hammer.
    NOTE:
    • Set the shaft snap ring with the opening facing down.
    • Be careful not to damage the drive shaft dust cover, boot, or oil seal.
    • Move the drive shaft assembly while keeping it level.
    Fig 1: Installing Drive Shaft Assembly LH Using Brass Bar And Hammer
    G05417142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 2WD) 
    1. Install the front drive shaft assembly RH.
    2. Install a new bearing bracket hole snap ring and bolt.

      Torque: 32 N*m (326 kgf*cm, 24 ft.*lbf) 

    NOTE:
    • Do not damage the boot or oil seal.
    • Move the drive shaft assembly while keeping it level.
    Fig 2: Locating Front Drive Shaft Assembly Bolt And Drive Shaft Bearing Bracket
    G05417106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 4WD) 

    HINT:

    Perform the same procedure as for the LH side.

  4. INSTALL FRONT AXLE ASSEMBLY LH  (See INSTALLATION )
  5. INSTALL NO. 1 FRONT SUSPENSION LOWER ARM LH  (See INSTALLATION )
  6. INSTALL TIE ROD ASSEMBLY LH  (See INSTALLATION )
  7. INSTALL FRONT SPEED SENSOR LH  (See INSTALLATION )
  8. INSTALL FRONT STABILIZER LINK ASSEMBLY LH  (See INSTALLATION )
  9. INSTALL FRONT AXLE HUB NUT LH 
    1. Clean the threaded parts on the drive shaft and axle hub nut using a non-residue solvent.

      HINT:

      • Be sure to perform this work for a new drive shaft.
      • Keep the threaded parts free of oil and foreign objects.
    2. Using a socket wrench (30 mm), install a new axle hub nut.

      Torque: 294 N*m (2996 kgf*cm, 216 ft.*lbf) 

    3. Using a chisel and hammer, stake the front axle hub nut.
  10. INSTALL FRONT WHEELS 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

    Fig 3: Staking Front Axle Hub Nut
    G05417144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. ADD AUTOMATIC TRANSAXLE FLUID 
  12. CHECK AUTOMATIC TRANSAXLE FLUID  (See AUTOMATIC TRANSAXLE FLUID )
  13. INSTALL TRANSFER DRAIN PLUG (for 4WD)  (See INSTALLATION )
  14. INSTALL NO. 1 TRANSFER CASE PLUG (for 4WD)  (See INSTALLATION )
  15. CHECK TRANSFER OIL (for 4WD)  (See TRANSFER OIL )
  16. INSTALL NO. 2 ENGINE UNDER COVER  (See INSTALLATION )
  17. INSTALL NO. 1 ENGINE UNDER COVER  (See INSTALLATION )
  18. INSTALL ENGINE UNDER COVER ASSEMBLY  (See INSTALLATION )
  19. ADJUST FRONT WHEEL ALIGNMENT 

    HINT:

    (See FRONT WHEEL ALIGNMENT )

  20. CHECK ABS SPEED SENSOR SIGNAL 

    HINT:

    (See TEST MODE PROCEDURE )