Side Mudguard: Installation

Fig 1: Identifying Upper Rear Door Outside Moulding Pad

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

When installing the side mudguard, heat the vehicle body and side mudguard using a heat light.

Heating temperature

TEMPERATURE SPECIFICATION

Item	Temperature
Vehicle Body	40 to 60°C (104 to 140°F)
Side Mudguard	20 to 30°C (68 to 86°F)

NOTE: Do not heat the vehicle body or side mudguard excessively.

INSTALL REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY
1. Clean the vehicle body surface.
  1. Using a heat light, heat the vehicle body surface.
  2. Remove the upper rear door outside moulding pad from the vehicle body.
  3. Wipe off any tape adhesive residue with cleaner.
2. Clean the rear door outside moulding sub-assembly. (If reusing the rear door outside moulding sub-assembly)
  1. Using a heat light, heat the rear door outside moulding sub-assembly.
  2. Remove the upper rear door outside moulding pad from the rear door outside moulding sub-assembly.
  3. Wipe off any tape adhesive residue with cleaner.
  4. Install a new upper rear door outside moulding pad to the rear door outside moulding sub-assembly.
    
    Fig 2: Identifying Upper Rear Door Outside Moulding Pad
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install 2 new No. 3 clips on the rear door outside moulding sub-assembly.
4. Install 6 new No. 4 clips on the rear door outside moulding sub-assembly.
5. Install a new gasket on the rear door outside moulding sub-assembly.
6. Install the rear door outside moulding sub-assembly.
  1. Using a heat light, heat the vehicle body and rear door outside moulding sub-assembly.
  2. Remove the release paper from the rear door outside moulding sub-assembly.
    HINT:
    
    After removing the release paper, keep the exposed adhesive free from foreign matter.
  3. Engage the 8 clips and install the rear door outside moulding sub-assembly.
    
    Fig 3: Identifying Rear Door Outside Moulding Sub-Assembly With Clips
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Install the nut.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
8. Install the rear door No. 2 weatherstrip.
INSTALL FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY
1. Clean the vehicle body surface.
  1. Using a heat light, heat the vehicle body surface.
  2. Remove the upper front door outside moulding pad from the vehicle body.
  3. Wipe off any tape adhesive residue with cleaner.
    
    Fig 4: Locating Rear Door No. 2 Weatherstrip Nut
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Clean the front door outside moulding sub-assembly. (If reusing the front door outside moulding sub-assembly)
  
  Fig 5: Identifying Upper Front Door Outside Moulding Pad
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. Using a heat light, heat the front door outside moulding sub-assembly.
  2. Remove the upper front door outside moulding pad from the front door outside moulding sub-assembly.
  3. Wipe off any tape adhesive residue with cleaner.
  4. Install a new upper front door outside moulding pad to the front door outside moulding sub-assembly.
3. Install 3 new No. 3 clips on the front door outside moulding sub-assembly.
4. Install 8 new No. 4 clips on the front door outside moulding sub-assembly.
5. Install a new gasket on the front door outside moulding sub-assembly.
6. Install the front door outside moulding sub-assembly.
  1. Using a heat light, heat the vehicle body and front door outside moulding sub-assembly.
  2. Remove the release paper from the front door outside moulding sub-assembly.
    HINT:
    
    After removing the release paper, keep the exposed adhesive free from foreign matter.
  3. Engage the 11 clips and install the front door outside moulding sub-assembly.
    
    Fig 6: Identifying Front Door Outside Moulding Sub-Assembly With Clips
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Install the nut.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
8. Install the front door weatherstrip.
  
  Fig 7: Locating Front Door Weatherstrip Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT FENDER OUTSIDE MOULDING PAD
1. Wipe off any tape adhesive residue with cleaner.
2. Remove the release paper from the front fender outside moulding pad.
3. Install a new front fender outside moulding pad to the front fender moulding sub-assembly.
INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY
1. Clean the vehicle body surface.
  
  Fig 8: Identifying Front Fender Outside Moulding Pad
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. Using a heat light, heat the vehicle body surface.
  2. Remove the front fender side protector from the vehicle body.
  3. Wipe off any tape adhesive residue with cleaner.
2. Clean the front fender moulding sub-assembly. (If reusing the front fender moulding sub-assembly)
  1. Using a heat light, heat the front fender moulding sub-assembly.
  2. Remove the front fender side protector from the front fender moulding sub-assembly.
  3. Wipe off any tape adhesive residue with cleaner.
  4. Install a new front fender side protector to the the front fender moulding sub-assembly.
    
    Fig 9: Identifying Front Fender Side Protector
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install 2 new No. 4 clips on the front fender moulding sub-assembly.
4. Install a new pad on the front fender moulding sub-assembly.
5. Install the front fender moulding sub-assembly.
  1. Using a heat light, heat the vehicle body and the front fender moulding sub-assembly.
  2. Remove the release paper from the front fender moulding sub-assembly.
    HINT:
    
    After removing the release paper, keep the exposed adhesive free from foreign matter.
  3. Engage the 3 clips and install the front fender moulding sub-assembly.
    
    Fig 10: Identifying Front Fender Moulding Sub-Assembly With Clips
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Using a 4 mm hexagon wrench, install the screw.
7. Install the clip.
  
  Fig 11: Identifying Front Fender Moulding Sub-Assembly With Clip And Screw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002