COMPRESSOR (for 2GR-FE): Installation

TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH
1. Temporarily install the compressor and magnetic clutch with the bolts.
  HINT:
  
  Temporarily tighten the bolts in the order shown in the illustration.
  
  Fig 1: Identifying Compressor And Magnetic Clutch Bolts Tighten Order
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COMPRESSOR AND MAGNETIC CLUTCH
1. Install the compressor and magnetic clutch with the 4 bolts.
  Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
  
  NOTE: Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.
  
  Fig 2: Identifying Compressor And Magnetic Clutch Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Engage each clamp.
3. Connect the connector.
  
  Fig 3: Identifying Compressor And Magnetic Clutch Connector And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Engage the clamp.
5. Connect the connector.
CONNECT SUCTION HOSE SUB-ASSEMBLY
1. Remove the attached vinyl tape from the hose.
2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
  Compressor oil:
  
  ND-OIL 8 or equivalent
  
  Fig 4: Identifying Compressor And Magnetic Clutch Connector And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the O-ring onto the suction hose sub-assembly.
4. Install the suction hose sub-assembly onto the compressor and magnetic clutch with the bolt.
  Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
CONNECT DISCHARGE HOSE SUB-ASSEMBLY
1. Remove the attached vinyl tape from the hose.
2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
  Compressor oil:
  
  ND-OIL 8 or equivalent
  
  Fig 5: Identifying Suction Hose Sub-Assembly Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the O-ring onto the discharge hose sub-assembly.
4. Install the discharge hose sub-assembly onto the compressor and magnetic clutch with the bolt.
  Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
INSTALL RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR (See INSTALLATION )
INSTALL COOLER CONDENSER ASSEMBLY (See INSTALLATION )
INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (See INSTALLATION )

Fig 6: Identifying Discharge Hose Sub-Assembly Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch) (See INSTALLATION )
INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch) (See INSTALLATION )
INSTALL RADIATOR GRILLE (See INSTALLATION )
CONNECT COOLING FAN ECU CONNECTOR (See INSTALLATION )
CONNECT OIL COOLER HOSE (See INSTALLATION )
CONNECT NO. 2 RADIATOR HOSE (See INSTALLATION )
CONNECT NO. 1 RADIATOR HOSE (See INSTALLATION )
INSTALL NO. 1 AIR CLEANER INLET (See INTAKE MANIFOLD )
INSTALL NO. 2 AIR CLEANER INLET (See COMPONENTS )
INSTALL BATTERY (See COMPONENTS )
INSTALL COOL AIR INTAKE DUCT SEAL (See INSTALLATION )
INSTALL V-RIBBED BELT (See INSTALLATION )
CHARGE WITH REFRIGERANT (See REFRIGERANT LINE )
ADD ENGINE COOLANT (See REMOVAL )
INSTALL FRONT FENDER APRON SEAL RH (See INSTALLATION )
INSTALL FRONT FENDER LINER RH (See INSTALLATION )
INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY RH (See INSTALLATION )
INSTALL FRONT WHEEL RH (See INSTALLATION )
WARM UP ENGINE (See REFRIGERANT LINE )
INSPECT FOR REFRIGERANT LEAK (See REFRIGERANT LINE )
INSPECT FOR COOLANT LEAK (See COOLING SYSTEM )
INSPECT AUTOMATIC TRANSAXLE FLUID
for U151E: (See AUTOMATIC TRANSAXLE FLUID )

for U151F: (See AUTOMATIC TRANSAXLE FLUID )
INSTALL NO. 1 ENGINE UNDER COVER (See INSTALLATION )
INSTALL ENGINE UNDER COVER ASSEMBLY (See INSTALLATION )
INSTALL V-BANK COVER SUB-ASSEMBLY (See INSTALLATION )