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Transfer Assembly: Removal

WARNING: This page is about a different variant/trim than selected.
  1. DISCHARGE FUEL SYSTEM PRESSURE  (See REMOVAL )
  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM  (See REPLACEMENT )
  3. REMOVE COOL AIR INTAKE DUCT SEAL  (See REMOVAL )
  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See REMOVAL ).
  5. REMOVE BATTERY  (See REMOVAL )
  6. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  7. REMOVE FRONT WHEELS 
  8. REMOVE ENGINE UNDER COVER ASSEMBLY  (See REMOVAL )
  9. REMOVE NO. 1 ENGINE UNDER COVER  (See REMOVAL )
  10. REMOVE NO. 2 ENGINE UNDER COVER  (See REMOVAL )
  11. REMOVE FLOOR UNDER COVER LH 
  12. REMOVE FRONT FENDER MOLDING SUB-ASSEMBLY LH  (See REMOVAL )
  13. REMOVE FRONT FENDER MOLDING SUB-ASSEMBLY RH  (See REMOVAL )
  14. REMOVE FRONT FENDER LINER LH  (See REMOVAL )
  15. REMOVE FRONT FENDER LINER RH  (See REMOVAL )
  16. REMOVE FRONT FENDER APRON SEAL LH  (See REMOVAL )
  17. REMOVE FRONT FENDER APRON SEAL RH  (See REMOVAL )
  18. DRAIN ENGINE OIL  (See REPLACEMENT )
  19. DRAIN ENGINE COOLANT  (See REPLACEMENT )
  20. DRAIN AUTOMATIC TRANSAXLE FLUID  (See REMOVAL )
  21. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See REMOVAL )
  22. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See REMOVAL )
  23. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See REMOVAL )
  24. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  (See REMOVAL )
  25. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY  (See REMOVAL )
  26. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REMOVAL )
  27. REMOVE NO. 2 AIR CLEANER INLET  (See REMOVAL )
  28. REMOVE NO. 1 AIR CLEANER INLET  (See REMOVAL )
  29. REMOVE AIR CLEANER CAP SUB-ASSEMBLY  (See REMOVAL )
  30. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY  (See REMOVAL )
  31. REMOVE AIR CLEANER CASE SUB-ASSEMBLY  (See REMOVAL )
  32. REMOVE AIR CLEANER BRACKET  (See REMOVAL )
  33. SEPARATE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY  (See REMOVAL )
  34. REMOVE RESERVOIR BRACKET  (See REMOVAL )
  35. REMOVE NO. 2 ENGINE MOUNTING STAY RH  (See REMOVAL )
  36. REMOVE ENGINE MOVING CONTROL ROD  (See REMOVAL )
  37. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE  (See REMOVAL )
  38. DISCONNECT NO. 1 RADIATOR HOSE  (See REMOVAL )
  39. DISCONNECT NO. 2 RADIATOR HOSE  (See REMOVAL )
  40. DISCONNECT HEATER WATER OUTLET HOSE B  (See REMOVAL )
  41. DISCONNECT HEATER WATER INLET HOSE B  (See REMOVAL )
  42. DISCONNECT FUEL TUBE SUB-ASSEMBLY  (See REMOVAL )
  43. DISCONNECT OIL COOLER INLET HOSE  (See REMOVAL )
  44. REMOVE OIL COOLER OUTLET HOSE  (See REMOVAL )
  45. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY  (See REMOVAL )
  46. DISCONNECT ENGINE WIRE  (See REMOVAL )
  47. DISCONNECT UNION TO CHECK VALVE HOSE  (See REMOVAL )
  48. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD)  (See REMOVAL )
  49. REMOVE TAIL EXHAUST PIPE ASSEMBLY  (See REMOVAL )
  50. REMOVE CENTER EXHAUST PIPE ASSEMBLY  (See REMOVAL )
  51. REMOVE NO. 3 FRONT EXHAUST PIPE SUB-ASSEMBLY  (See REMOVAL )
  52. REMOVE FRONT EXHAUST PIPE ASSEMBLY  (See REMOVAL )
  53. DISCONNECT FRONT STABILIZER LINK ASSEMBLY LH  (See REMOVAL )
  54. DISCONNECT FRONT STABILIZER LINK ASSEMBLY RH  (See REMOVAL )
  55. REMOVE FRONT AXLE HUB NUT LH  (See REMOVAL )
  56. REMOVE FRONT AXLE HUB NUT RH  (See REMOVAL )
  57. DISCONNECT FRONT SPEED SENSOR LH  (See REMOVAL )
  58. DISCONNECT FRONT SPEED SENSOR RH  (See REMOVAL )
  59. DISCONNECT TIE ROD ASSEMBLY LH  (See REMOVAL )
  60. DISCONNECT TIE ROD ASSEMBLY RH  (See REMOVAL )
  61. SEPARATE NO. 1 FRONT SUSPENSION LOWER ARM LH  (See REMOVAL )
  62. SEPARATE NO. 1 FRONT SUSPENSION LOWER ARM RH  (See REMOVAL )
  63. SEPARATE FRONT AXLE ASSEMBLY LH  (See REMOVAL )
  64. SEPARATE FRONT AXLE ASSEMBLY RH  (See REMOVAL )
  65. DISCONNECT STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY  (See REMOVAL )
  66. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY  (See REMOVAL )
  67. DISCONNECT SUCTION HOSE SUB-ASSEMBLY  (See REMOVAL )
  68. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE  (See REMOVAL )
  69. REMOVE V-RIBBED BELT  (See REMOVAL )
  70. REMOVE FRONT STABILIZER BAR (for 4WD)  (See REMOVAL )
  71. REMOVE POWER STEERING LINK ASSEMBLY (for 4WD)  (See REMOVAL )
  72. REMOVE COOLER COMPRESSOR ASSEMBLY  (See REMOVAL )
  73. REMOVE VENTILATION HOSE  (See REMOVAL )
  74. REMOVE INTAKE AIR SURGE TANK ASSEMBLY  (See REMOVAL )
  75. REMOVE ENGINE WIRE  (See REMOVAL )
  76. REMOVE STARTER ASSEMBLY  (See REMOVAL )
  77. REMOVE TRANSVERSE ENGINE MOUNTING BRACKET  (See REMOVAL )
  78. REMOVE MANIFOLD STAY  (See REMOVAL )
  79. REMOVE ENGINE HANGERS  (See REMOVAL )
  80. REMOVE FRONT FRAME ASSEMBLY  (See REMOVAL )
  81. REMOVE FRONT ENGINE MOUNTING INSULATOR ASSEMBLY  (See REMOVAL )
  82. REMOVE TRANSVERSE ENGINE MOUNTING INSULATOR  (See REMOVAL )
  83. REMOVE TRANSVERSE ENGINE MOUNTING INSULATOR  (See REMOVAL )
  84. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH  (See REMOVAL )
  85. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (for 4WD)  (See REMOVAL )
  86. REMOVE NO.2 TRANSMISSION CONTROL CABLE BRACKET  (See REMOVAL )
  87. REMOVE WIRE HARNESS CLAMP  (See REMOVAL )
  88. REMOVE WIRE HARNESS  (See REMOVAL )
  89. DISCONNECT CONNECTORS  (See REMOVAL )
  90. REMOVE TRANSFER STIFFENER PLATE RH  (See REMOVAL )
  91. REMOVE AUTOMATIC TRANSAXLE WITH TRANSFER  (See REMOVAL )
  92. REMOVE NO.1 TRANSFER CASE PLUG 
    1. Remove the No. 1 transfer case plug.
    2. Remove the No. 1 gasket from the No. 1 transfer case plug.
  93. REMOVE NO.2 TRANSFER CASE PLUG 
    1. Remove the No. 2 transfer case plug.
    2. Remove the No. 2 gasket from the No. 2 transfer case plug.
    Fig 1: Identifying No. 1 & No. 2 Transfer Case Plug
    G05416934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  94. REMOVE TRANSFER DRAIN PLUG 
    1. Remove the transfer drain plug and bleed the oil.
    2. Remove the drain gasket from the transfer drain plug.
  95. REMOVE TRANSFER ASSEMBLY 
    1. Remove the 2 bolts and 6 nuts.
    2. Using a plastic hammer, remove the transfer assembly from the transaxle assembly.
      NOTE:
      • Remove the transfer assembly from the transaxle assembly without tilting it.
      • When removing the transfer assembly, do not hold onto the oil seal parts on both sides of the assembly.
      Fig 2: Identifying Transfer Assembly Bolts & Nuts
      G05241012Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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