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Compressor And Magnetic Clutch: Removal

  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM  (See REPLACEMENT  )
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait for 90 seconds after disconnecting the cable to prevent the airbag from deploying (See PRECAUTION ).
  3. REMOVE FRONT WHEEL RH 
  4. REMOVE ENGINE UNDER COVER ASSEMBLY  (See REMOVAL )
  5. REMOVE NO. 1 ENGINE UNDER COVER  (See REMOVAL )
  6. REMOVE FRONT FENDER MOLDING SUB-ASSEMBLY RH  (See REMOVAL )
  7. REMOVE FRONT FENDER LINER RH  (See REMOVAL )
  8. REMOVE FRONT FENDER APRON SEAL RH  (See REMOVAL )
  9. REMOVE V-RIBBED BELT  (See REMOVAL )
  10. DRAIN ENGINE COOLANT  (See REPLACEMENT )
  11. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REMOVAL )
  12. REMOVE COOL AIR INTAKE DUCT SEAL  (See REMOVAL )
  13. REMOVE BATTERY  (See REMOVAL )
  14. REMOVE NO. 2 AIR CLEANER INLET  (See REMOVAL )
  15. REMOVE NO. 1 AIR CLEANER INLET  (See REMOVAL )
  16. DISCONNECT NO. 1 RADIATOR HOSE  (See REMOVAL )
  17. DISCONNECT NO. 2 RADIATOR HOSE  (See REMOVAL )
  18. DISCONNECT OIL COOLER HOSE  (See REMOVAL )
  19. DISCONNECT COOLING FAN ECU CONNECTOR  (See REMOVAL )
  20. REMOVE RADIATOR GRILLE  (See REMOVAL )
  21. REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)  (See REMOVAL )
  22. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)  (See REMOVAL )
  23. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY  (See REMOVAL )
  24. SEPARATE COOLER CONDENSER ASSEMBLY  (See REMOVAL )
  25. REMOVE RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR  (See REMOVAL )
  26. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the discharge hose sub-assembly from the compressor and magnetic clutch.
      Fig 1: Identifying Discharge Hose Sub-Assembly & Bolt
      G05418821Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the discharge hose sub-assembly.
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
  27. DISCONNECT SUCTION HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the suction hose sub-assembly from the compressor and magnetic clutch.
      Fig 2: Identifying Suction Hose Sub-Assembly & Bolt
      G05418822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the suction hose sub-assembly.
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
  28. REMOVE COMPRESSOR AND MAGNETIC CLUTCH 
    1. Disengage the clamp.
    2. Disconnect the connector.
      Fig 3: Identifying Compressor Connector
      G05418823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage each clamp.
    4. Disconnect the connector.
      Fig 4: Locating Magnetic Clutch Connector
      G05418824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 4 bolts and the compressor and magnetic clutch.
      Fig 5: Identifying Compressor & Magnetic Clutch Bolts
      G05418825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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