Remove/install engine - AR01.10-P-2400OMA

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ENGINE 651 in MODEL 207, 212 (except 212.082/097/098/282/297/298), 218

MODIFICATION NOTES

25.6.10

Value modified: Self-locking nut, flexible coupling to transmission and front propeller shaft, M12

BA41.10-P-1001-01I

Shown on model 212

Fig 1: Engine Remove/Install Components - Shown On Model 212 (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 2: Engine Remove/Install Components - Shown On Model 212 (2 Of 2)

Courtesy of MERCEDES-BENZ USA

With code (B03) ECO Start-stop function

Fig 3: Engine Remove/Install Components - With Code (B03) ECO Start-Stop Function

Courtesy of MERCEDES-BENZ USA

Shown on model 218

Fig 4: Engine Remove/Install Components - Shown On Model 218 (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 5: Engine Remove/Install Components - Shown On Model 218 (2 Of 2)

Courtesy of MERCEDES-BENZ USA

Shown on vehicle with transmission 711.6

Fig 6: Engine Remove/Install Components - Shown On Vehicle With Transmission 711.6

Courtesy of MERCEDES-BENZ USA

With transmission 722.6

Fig 7: Engine Remove/Install Components - Shown On Vehicle With Transmission 722.6

Courtesy of MERCEDES-BENZ USA

	Remove/install
	Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning from swallowing hydraulic fluid.	Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses.	AS00.00-Z-0013-01A
	Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses.	AS20.00-Z-0001-01A
	Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid	Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
	Notes on bolted connections with self tapping screws		AH00.00-P-0007-01SF
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
1	Disconnect ground line for on-board electrical system battery (G1)		AR54.10-P-0003EW
1		Insulate ground line of battery. Unwanted contact of the disconnected ground line with the ground point of the battery can occur otherwise. Do not connect no-load current retention unit.	AR54.10-P-0003EW
2	Secure vehicle on vehicle lift	MODEL 207 with ENGINE 651	AR00.60-P-0100CW
2	Secure vehicle on vehicle lift	MODEL 212 (except 212.082/097/098/282/297/298) with ENGINE 651	AR00.60-P-0100EWS
3	Remove bottom sections of soundproofing	Remove/install bottom parts of soundproofing	AR94.30-P-5300EW
4	Drain/collect engine oil	Replace seal for oil drain screw. Leaks can occur otherwise
		Engine 651 in model 207, 212 (except 212.082/097/098/282/297/298), 218	*BF18.00-P-1001-01Z
		Oil drain screw to oil pan	*BA01.45-P-1003-01S
5	Drain/fill in coolant	MODEL 207 with ENGINE 651	AR20.00-P-1142CW
5	Drain/fill in coolant	MODEL 212 (except 212.082/097/098/282/297/298) with ENGINE 651 Do not pressure-test cooling system until engine has reached its operating temperature. Leaks can occur on the cylinder head gasket otherwise.	AR20.00-P-1142OMA
6	Remove cylinder head cover trim
7	Remove engine air intake duct upstream of air filter housing
8	Remove air filter housing		AR09.10-P-1150CD
9	Detach differential pressure sensor (DPF) (B28/8)		AR07.04-P-0012CD
9	Detach differential pressure sensor (DPF) (B28/8)	To do this disconnect the electrical connection (1), loosen the clamp and remove the screw/bolt (2). The DPF differential pressure sensor (B28/8) remains on the catalytic converter diesel particulate filter unit.	AR07.04-P-0012CD
10	Disconnect electrical connections (3, 4), unhook engine wiring harness from bracket (5) and lay to one side	Remove plastic holder for electrical connection (4) from the lifting eye.
11	Slacken screw/bolts (6) and remove the rear air filter housing holder	Screw/bolt, air filter bracket to cylinder head	*BA09.10-P-1001-01K
12	Disconnect wiring harness (8) on front prefuse box and lay on the engine	To do this remove cover (7), loosen nut (9) and unclip wiring harness (8) up to engine.
12		Nut, positive battery cable to prefuse box	*BA54.15-P-1002-01A
13	Remove cover on positive terminal for on-board electrical system battery (G1)	Code B03 (ECO start/stop function)
14	Detach retainer (32) and electrical connection (31)	Code B03 (ECO start/stop function)
15	Unscrew nuts (29) and remove electrical line (28)	Code B03 (ECO start/stop function)
16	Disconnect positive line (30) on positive terminal of the on-board electrical system battery (G1) and lay on the engine	Code B03 (ECO start/stop function)
17	Remove poly-V belt		AR13.20-P-0001OMA
18	Detach coolant hoses (10, 11, 12, 13) on engine		AR09.41-P-1311-01AL
18	Detach coolant hoses (10, 11, 12, 13) on engine	Henn coupling Check condition of coolant hoses (10, 11, 12, 13) and hose clamps; replace if necessary.	AR09.41-P-1311-01AL
19	Remove screw/bolt on the clamp (14) and lead coolant hose (13) tom the side
20	Disconnect hose coupling (33) on engine and lead coolant hose to one side	ENGINE 651 in MODEL 218 Henn coupling Check hose coupling (33) and coolant hose for damage; replace if necessary.	AR09.41-P-1311-01AL
21	Detach coolant hose (15) on bulkhead		AR09.41-P-1311-01AL
21	Detach coolant hose (15) on bulkhead	Henn coupling To do this disconnect hose coupling (16). Check coolant hose (15) and hose coupling (16) for damage and seating; replace catch springs for hose coupling (16), coolant hose (15) or hose coupling (16) if necessary.	AR09.41-P-1311-01AL
22	Unlock and detach vacuum line (17) on engine vacuum pipe
23	Disconnect electrical connection on power steering pump	Vehicles with a power steering pump
24	Extract oil out of the fluid reservoir from the power steering pump	Vehicles with a power steering pump
24		Hand pump	Figure
25	Detach high pressure expansion hose from power steering pump	Vehicles with a power steering pump Collect escaping oil with rags and seal connections immediately. Replace O-rings.
			*BA46.30-P-1004-01R
		MODEL 207 with ENGINE 651
		MODEL 212	*BA46.30-P-1004-01T
		Record plug	Figure
26	Detach return hose from expansion reservoir for power steering pump	Vehicles with a power steering pump Collect escaping oil with dry cloth and seal connections immediately.
26		Record plug	Figure
27	Disconnect electrical connection on A/C compressor
28	Remove mounting bolt for A/C compressor, lead A/C compressor to one side and secure against falling down		AR83.55-P-5300CD
28		Do not remove refrigerant lines on A/C compressor.	AR83.55-P-5300CD
29	Remove fan unit	ENGINE 651 in MODEL 207	AR20.40-P-5050CW
29	Remove fan unit	ENGINE 651 in MODEL 212 (except 212.082/097/098/282/297/298), 218	AR20.40-P-5050EW
30	Attach guard plate for radiator/condenser
	Attach guard plate for radiator/condenser		WF58.50-P-0110-01A
31	Disconnect charge air hose upstream and downstream of charge air cooler on the engine		AR09.41-P-8619CD
31		Check sealing rings for damage, replace sealing rings if necessary and ensure correct assembly of the catch springs. Leaks can occur otherwise. Small quantities of oil and oil marks in the charge air hoses are normal, and are due to crankcase ventilation.	AR09.41-P-8619CD
32	Remove steering oil line to oil pan	Vehicles with a power steering pump
33	Disconnect lines to connecting point from AT oil cooler or transmission oil heat exchanger (34) and lead lines to the side	ENGINE 651 in MODEL 207, 212 (except 212.082/097/098/282/297/298), 218 with TRANSMISSION 725.011
34	Unscrew transmission oil heat exchanger (34) on bracket (35) and place to one side with lines connected	ENGINE 651 in MODEL 218
35	Remove exhaust pipe holder (21)	Bind up connecting pipe for the exhaust system. This should avoid damage occurring on the flexible exhaust piece (18). To do this unscrew nuts (19) and remove bolts (20).
		Bolt of exhaust bracket to transmission	*BA49.10-P-1023-01AE
		Bolt/nut, exhaust bracket to exhaust	*BA49.10-P-1024-01AE
36	Remove catalytic converter diesel particulate filter unit		AR49.10-P-5501CD
37	Disconnect electrical connection (22) for backup lamp switch (S16/2) and detach cable bracket from transmission	ENGINE 651 in MODEL 207 with TRANSMISSION 711.653, 716.656 ENGINE 651 in MODEL 212 (except 212.082/097/098/282/297/298) with TRANSMISSION 711.653
38	Remove shield and disconnect electrical connection (26)	ENGINE 651 in MODEL 207 with TRANSMISSION 722.646 ENGINE 651 in MODEL 212 (except 212.082/097/098/282/297/298) with TRANSMISSION 722.646 ENGINE 651 in MODEL 218 with TRANSMISSION 725.011
39	Disconnect connector on gear oil auxiliary pump	Code B03 (ECO start/stop function)
40	Disconnect electrical connection from intelligent servo module	ENGINE 651 in MODEL 207, 212 (except 212.082/097/098/282/297/298) with TRANSMISSION 722.646
	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
41	Disconnect fuel lines (24)	Open tank cap in order to relieve the overpressure in the tank. Seal connections.
		Clamp	Fig 9
		Record plug	Figure
42	Remove ground strap (23) on transmission	Bolt, ground strap to transmission	*BA15.10-P-1002-05C
43	Slacken union nut (25) and disconnect line connection for clutch operating system	ENGINE 651 in MODEL 207 with TRANSMISSION 711.653, 716.656 ENGINE 651 in MODEL 212 (except 212.082/097/098/282/297/298) with TRANSMISSION 711.653
	Brake fluid notes	Seal connections immediately.	AH42.50-P-0001-01A
		Union nut for clutch operating system line on hose	*BA25.20-P-1002-01B
		Record plug	Figure
44	Mark propeller shaft	Apply color markings to the transmission to indicate position of the propeller shaft relative to the output flange. This ensures that the components are reinstalled at the factory installation position.
45	Detach propeller shaft at transmission		AR41.10-P-0050-09TX
			WF58.50-P-4110-01A
		To do this loosen fitting sleeves for flexible couplings on output flange (). The flexible coupling remains on the propeller shaft. Check flexible coupling for damage, replace as indicated. Install new self-locking nuts.
		Self-locking nut, flexible coupling to transmission or front propeller shaft	*BA41.10-P-1001-01I
46	Remove rear engine mount		AR22.10-P-1180CW
47	Install rear engine crossmember without engine mount	ENGINE 651 in MODEL 207, 212 (except 212.082/097/098/282/297/298), 218	AR22.10-P-1180CW
48	Lower transmission and let it rest on the rear engine crossmember
49	Detach center shifter console and shift rod on transmission	ENGINE 651 in MODEL 207, 212 (except 212.082/097/098/282/297/298) with TRANSMISSION 711.653, 716.656 Disassemble, assemble center shifter console and shift rod at transmission Lightly grease ball joint and safety bolt.	AR26.60-P-0600-02CW
49	Detach center shifter console and shift rod on transmission	Long-life grease	*BR00.45-Z-1001-06A
50	Detach shift rod at range selector lever (27) for transmission	ENGINE 651 in MODEL 207 with TRANSMISSION 711.653, 716.656 ENGINE 651 in MODEL 212 (except 212.082/097/098/282/297/298) with TRANSMISSION 711.653 Replace retaining clip or retainer.
51	Hook engine hoist into lifting eyes on the engine	Load regulator
52	Remove front engine mount bolts at the front on engine support	ENGINE 651 in MODEL 207 with TRANSMISSION 711.653 ENGINE 651 in MODEL 212 (except 212.082/097/098/282/297/298) with TRANSMISSION 711.653, 716.656	*BA22.10-P-1001-03E
53	Lower engine towards the rear and lift out	Boom crane
54	Install in the reverse order
55	Bleed clutch operating system	MODEL 207 with ENGINE 651.911 with TRANSMISSION 711.6, 716.6	AR25.20-P-0070CWA
55	Bleed clutch operating system	ENGINE 651 in MODEL 207, 212 (except 212.082/097/098/282/297/298), 218	-
56	Fill power steering pump and bleed	ENGINE 651 in MODEL 207	AR46.30-P-0010CW
56	Fill power steering pump and bleed	ENGINE 651 in MODEL 212 (except 212.082/097/098/282/297/298)	AR46.30-P-0010EW
57	Connect STAR DIAGNOSIS, read out fault memory and erase if required
			AD00.00-P-2000-04A
		Stored faults which may be caused by assembly work, test work, removed lines or a simulation, must be processed and erased in fault memories after completing the work.	AD00.00-P-2000-04A
	Check
58	Check shift mechanism for ease of movement
59	Check transmission oil level	For transmission 711.6 or 716.6 the oil level is correct if it reaches up to the lower edge of the filler opening.
		ENGINE 651 in MODEL 207, 212 (except 212.082/097/098/282/297/298) with TRANSMISSION 711.653	*BA26.40-P-1005-01E
		ENGINE 651 in MODEL 207, 212 (except 212.082/097/098/282/297/298) with TRANSMISSION 716.656	*BA26.40-P-1003-01C
		ENGINE 651 in MODEL 207, 212 (except 212.082/097/098/282/297/298) with TRANSMISSION 711.653	*BF26.10-P-1001-01G
		ENGINE 651 in MODEL 207, 212 (except 212.082/097/098/282/297/298) with TRANSMISSION 716.656	*BF26.10-P-1001-01C
		ENGINE 651 in MODEL 207, 212 (except 212.082/097/098/282/297/298) with TRANSMISSION 722.646	*BF27.00-P-1001-01C
		ENGINE 651 in MODEL 212 (except 212.082/097/098/282/297/298) with TRANSMISSION 722.694	*BF27.00-P-1001-01C
60	Check engine oil level, correct if necessary	The engine oil level must lie between "Min" and "Max". Engine damage can occur otherwise.
61	Inspect cooling system for leaktightness	ENGINE 651 in MODEL 207	AR20.00-P-1010CW
61	Inspect cooling system for leaktightness	ENGINE 651 in MODEL 212 (except 212.082/097/098/282/297/298), 218 Engine with new cylinder head gasket: Do not pressure-test cooling system until engine has reached operating temperature Otherwise, leaks may occur.	AR20.00-P-1010OMA
62	Check installation position and unobstructed movement of all components of the exhaust system

OIL PAN

Number	Designation		ENGINE 651
BA01.45-P-1003-01S	Oil drain screw to oil pan	Nm	30

AIR FILTER

Number	Designation		ENGINE 651
BA09.10-P-1001-01K	Screw/bolt, air filter bracket to cylinder head	Nm	9

GROUND STRAP

Number	Designation			MODEL 207	MODEL 212
BA15.10-P-1002-05C	Bolt, ground strap to transmission	M8	Nm	16	-
BA15.10-P-1002-05C	Bolt, ground strap to transmission	M10	Nm	-	39

GROUND STRAP

Number	Designation			MODEL 218
BA15.10-P-1002-05C	Bolt, ground strap to transmission	M8	Nm	-
BA15.10-P-1002-05C	Bolt, ground strap to transmission	M10	Nm	39

ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number	Designation				MODEL 207	MODEL 212
BA22.10-P-1001-03E	Bolt, front engine mount to engine support	M10		Nm	50	50
		M12	Stage 1	Nm	85	85
		M12	Stage 2	∠°	90	90

CLUTCH OPERATING SYSTEM

Number	Designation		TRANSMISSION 711.6 in MODEL 117, 156, 171, 172, 176, 203, 204, 207, 212, 242, 246	TRANSMISSION 716.6 in MODEL 163, 170, 171, 202, 203, 204, 207, 208, 209, 210, 212, 230
BA25.20-P-1002-01B	Union nut for clutch operating system line on hose	Nm	16	16

HOUSING

Number	Designation		TRANSMISSION 716.6
BA26.40-P-1003-01C	Oil filler screw	Nm	35

HOUSING

Number	Designation		TRANSMISSION 711.64/65
BA26.40-P-1005-01E	Oil filler screw to transmission housing (thread oiled)	Nm	35

PROPELLER SHAFT

Number	Designation			MODEL 207	MODEL 212
BA41.10-P-1001-01I	Self-locking nut, flexible coupling to transmission or front propeller shaft	M12	Nm	68	68

PROPELLER SHAFT

Number	Designation			MODEL 218
BA41.10-P-1001-01I	Self-locking nut, flexible coupling to transmission or front propeller shaft	M12	Nm	68

POWER STEERING PUMP

Number	Designation			MODEL 207
BA46.30-P-1004-01R	Attachment, high-pressure expansion hose of rack-and-pinion steering to power steering pump or tandem pump	Union nut	Nm	-
		Banjo bolt	Nm	-
		Bolt M8	Nm	18

POWER STEERING PUMP

Number	Designation			MODEL 212
BA46.30-P-1004-01T	Attachment, high pressure expansion hose to power steering pump	Union nut	Nm	40
		Banjo bolt	Nm	45
		Screw M8	Nm	18

EXHAUST SYSTEM

Number	Designation		ENGINE 642, 651 in MODEL 207	ENGINE 642, 651 in MODEL 212
BA49.10-P-1023-01AE	Bolt of exhaust bracket to transmission	Nm	20	20

EXHAUST SYSTEM

Number	Designation		ENGINE 642, 651 in MODEL 218
BA49.10-P-1023-01AE	Bolt of exhaust bracket to transmission	Nm	20

EXHAUST SYSTEM

Number	Designation		ENGINE 642, 651 in MODEL 207	ENGINE 642, 651 in MODEL 212
BA49.10-P-1024-01AE	Bolt/nut, exhaust bracket to exhaust	Nm	20	20

EXHAUST SYSTEM

Number	Designation		ENGINE 642, 651 in MODEL 218
BA49.10-P-1024-01AE	Bolt/nut, exhaust bracket to exhaust	Nm	20

FUSE AND RELAY BOX

Number	Designation			MODEL 207	MODEL 212
BA54.15-P-1002-01A	Nut, positive battery cable to prefuse box	M8	Nm	16	16

FUSE AND RELAY BOX

Number	Designation			MODEL 218
BA54.15-P-1002-01A	Nut, positive battery cable to prefuse box	M8	Nm	16

ENGINE LUBRICATION SYSTEM

Number	Designation			ENGINE 651 in MODEL 166, 172, 204, 207, 212, 218, 221 with CODE 474 (Particulate trap)	ENGINE 651 in MODEL 166, 172, 204, 207, 212, 218, 221 without CODE 474 (Particulate trap)
BF18.00-P-1001-01Z	Engine oil	Filling capacity (oil and filter change)	Liter	6, 5	6, 5
		Specifications		-	Multigrade engine oils (specification 228.3). See https://bevo.mercedes-benz.com/index.php?language_id=1
		Specifications		-	Multigrade engine oils (specification 228.5). See https://bevo.mercedes-benz.com/index.php?language_id=1
		Specifications		Low SPAsh multigrade service engine oils (specification 228.51). See https://bevo.mercedes-benz.com/index.php?language_id=1	Low SPAsh multigrade service engine oils (specification 228.51). See https://bevo.mercedes-benz.com/index.php?language_id=1
		Specifications		-	Multigrade engine oils (specification 229.3). See https://bevo.mercedes-benz.com/index.php?language_id=1
		Specifications		-	Multigrade engine oils (specification 229.5). See https://bevo.mercedes-benz.com/index.php?language_id=1
		Specifications		Low SPAsh multigrade service engine oils (specification 229.31). See https://bevo.mercedes-benz.com/index.php?language_id=1	Low SPAsh multigrade service engine oils (specification 229.31). See https://bevo.mercedes-benz.com/index.php?language_id=1
		Specifications		Low SPAsh multigrade service engine oils (specification 229.51). See https://bevo.mercedes-benz.com/index.php?language_id=1	Low SPAsh multigrade service engine oils (specification 229.51). See https://bevo.mercedes-benz.com/index.php?language_id=1
		Specifications		Low SPAsh multigrade service engine oils (specification 229.52). See https://bevo.mercedes-benz.com/index.php?language_id=1	Low SPAsh multigrade service engine oils (specification 229.52). See https://bevo.mercedes-benz.com/index.php?language_id=1

COMPLETE TRANSMISSION

Number	Designation			TRANSMISSION 716.64 in MODEL 203, 209, 211 TRANSMISSION 716.65 in MODEL 203, 204, 207, 209, 211, 212 TRANSMISSION 716.66 in MODEL 171, 203, 209, 211 TRANSMISSION 716.67 in MODEL 204, 230
BF26.10-P-1001-01C	Transmission oil	Filling capacity	Liter	1, 5
BF26.10-P-1001-01C	Transmission oil	Specification		Gear oils (Specification 235.10). MB 235.10 manual transmission oil A 001 989 84 03

COMPLETE TRANSMISSION

Number	Designation			TRANSMISSION 711.653/654
BF26.10-P-1001-01G	Transmission oil	Filling capacity	Liter	1, 5
BF26.10-P-1001-01G	Transmission oil	Specification		Gear oils (Specification 235.10). MB 235.10 manual transmission oil A 001 989 84 03

AUTOMATIC TRANSMISSION

Number	Designation			TRANSMISSION 722.646	TRANSMISSION 722.694
BF27.00-P-1001-01C	Filling capacity	Initial charge	Liter	8, 3	7, 3
		during oil change	Liter	-	-
		Specification		Automatic transmission fluids (ATF, Specification 236.14). See https://bevo.mercedes-benz.com/index.php?language_id=1	Automatic transmission fluids (ATF, Specification 236.14). See https://bevo.mercedes-benz.com/index.php?language_id=1
		Specification		-	-

Fig 8: Identifying Hand Pump (210 589 00 71 00)

Courtesy of MERCEDES-BENZ USA

Fig 9: Identifying Clamp (000 589 40 37 00)

Courtesy of MERCEDES-BENZ USA

Fig 10: Identifying Record Plug (129 589 00 91 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-06A	Long-life grease	A 000 989 63 51 11