LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 94 (Engine Cooling System - 212 Chassis) >> Testing & Repair >> Remove/install fan unit >> Remove/install fan unit - AR20.40-P-5050EW

Remove/install fan unit - AR20.40-P-5050EW

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

ENGINE 156, 271, 272, 273, 274, 642, 651 in MODEL 212 

ENGINE 274 in MODEL 207 

ENGINE 274, 642, 651 in MODEL 218 

Shown on ENGINE 272 

Fig 1: Fan Unit Remove/Install Components - Shown On Engine 272 (1 Of 2)
G09975395Courtesy of MERCEDES-BENZ USA
Fig 2: Fan Unit Remove/Install Components - Shown On Engine 272 (2 Of 2)
G09975396Courtesy of MERCEDES-BENZ USA

Shown on model 212.098 

Fig 3: Fan Unit Remove/Install Components - Shown On Engine 212.098
G09975397Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1.1 Remove front engine cover (3) and both engine air intake ducts (2) upstream of air filter MODEL 212 with ENGINE 156, 272, 273, 642
MODEL 218 with ENGINE 642
NOTES
Do not tilt front engine cover (3), but lift it off vertically towards the top.
The holding lug could break off otherwise.
 
1.2 Remove engine air intake duct (2) upstream of air filter ENGINE 271, 274, 651 in MODEL 212
ENGINE 274 in MODEL 207
ENGINE 274, 651 in MODEL 218
 
2 Remove cold air intake (1)    
3 Remove center reinforcement at the front ENGINE 642, 651 in MODEL 218 AR62.30-P-1570EL
ENGINE 156, 273 in MODEL 212
ENGINE 274 in MODEL 207
AR62.30-P-1570EW
4.1 Remove lower front engine compartment paneling ENGINE 156, 271, 272, 273, 274 in MODEL 212
ENGINE 274 in MODEL 207
ENGINE 274 in MODEL 218
 
AR61.20-P-1105EW
4.2 Remove front section from noise encapsulation MODEL 212 with ENGINE 642, 651
MODEL 218 with ENGINE 642, 651
 
AR94.30-P-5300EW
5 Remove screw/bolt for automatic transmission oil lines to fan unit (10) ENGINE 156 in MODEL 212 with TRANSMISSION 722
ENGINE 271 in MODEL 212 with TRANSMISSION 722
ENGINE 272 in MODEL 212 with TRANSMISSION 722
ENGINE 273 in MODEL 212 with TRANSMISSION 722
ENGINE 642 in MODEL 212 with TRANSMISSION 722
ENGINE 642 in MODEL 212 with TRANSMISSION 725
ENGINE 642 in MODEL 218 with TRANSMISSION 722
ENGINE 642 in MODEL 218 with TRANSMISSION 725
ENGINE 651 in MODEL 218 with TRANSMISSION 722
ENGINE 651 in MODEL 218 with TRANSMISSION 725
 
6 Unclip coolant line of oil cooler for A/T at fan unit (10) ENGINE 274 in MODEL 207  
7 Press unlocking fishplates (14) apart (arrows) and unclip lower air duct segment (13) on the left and right from the fan unit (10)    
8 Detach electrical connection (9) and unclip electrical wiring harness from fan unit (10) IMPORTANT The electrical wiring harness is fastened twice on the fan unit (10).  
9 Detach vacuum hose (5) from radiator shutters adjuster (4)    
10 Disconnect electrical connection (6)    
11 Unclip air duct segment (8) from fan unit (10) ENGINE 271, 272.983, 274, 642, 651 in MODEL 212
ENGINE 274, 642, 651 in MODEL 218
 
12 Remove coolant hose (7) from fan unit bracket (10) MODEL 212 with ENGINE 272.983  
13 Close off vacuum line (11) from vacuum pump (M56), unhook at vacuum reservoir (12) (arrow) and place to one side ENGINE 651 in MODEL 212
ENGINE 651 in MODEL 218
 
14 Unhook fan unit (10) from radiator mount and pull out upwards    
15 Install in the reverse order