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Remove/install charge air hoses - AR09.41-P-8619CD

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ENGINE 651 in MODEL 166, 172, 204, 207, 212, 218, 221 

Illustration shows model 204 

Fig 1: Charge Air Hoses Remove/Install Components - Illustration Shows Model 204 (1 Of 2)
G09974933Courtesy of MERCEDES-BENZ USA
Fig 2: Charge Air Hoses Remove/Install Components - Illustration Shows Model 204 (2 Of 2)
G09974934Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Open engine hood MODEL 166 AR88.40-P-1000GQ
2 Remove engine air intake duct and turbocharger cooling duct upstream of air filter housing MODEL 166  
3 Remove bottom sections of soundproofing MODEL 166 AR61.30-P-1001GQ
    MODEL 172 AR94.30-P-5300W
    MODEL 204.0/2/3, 207, 212, 218 AR94.30-P-5300EW
    MODEL 204.9 AR61.20-P-1105CY
    MODEL 221 AR61.20-P-1105SX
4 Remove charge air hose (2) upstream of charge air cooler (8)   AR09.41-P-1311-01AL 
    INSTALLATION NOTES
Do not use any lubricant.
There is otherwise the danger that the charge air hose (2) will slip off upstream of the charge air cooler (8) during operation.
INSTALLATION NOTES
Any existing oil residues must be thoroughly removed from the charge air hose (2) and the charge air duct before assembly.
There is otherwise the danger that the charge air hose (2) will slip off during operation.
IMPORTANT Open connectors (1) and detach charge air hose (2).
 
5 Remove charge air hose (3) downstream of charge air cooler (8)   AR09.41-P-1311-01AL 
    INSTALLATION NOTES
Do not use any lubricant.
There is otherwise the danger that the charge air hose (3) will slip off upstream of the charge air cooler (8) during operation.
INSTALLATION NOTES
Any existing oil residues must be thoroughly removed from the charge air hose (3) and the charge air duct before assembly.
There is otherwise the danger that the charge air hose (3) will slip off during operation.
IMPORTANT Open connectors (1) and detach charge air hose (3).
 
6 Install in the reverse order