Remove And Install Left Front Wheel House Paneling - Ar62.20-P-1222GW
Model 463
as of model year 2013 up to model year 2019
Shown on model 463 up to model year 2015
Shown on model 463 up to model year 2015
Shown on MODEL 463 as of model year 2016
| Risk of injury
to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. |
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Notes on coolant | AH20.00-N-2080-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Remove/install | |||
| 1 | Open engine hood and move to vertical position | AR88.40-P-1000GG | |
| 2 | Remove the left engine air intake duct | ||
| 3 | Remove left front fender | AR88.10-P-1000GW | |
| 4 | Remove upper radiator crossmember | AR62.30-P-2300GW | |
| 5.1 | Remove engine hood catch | Model 463 as of model year 2013 up to model year 2015 |
AR88.40-P-3200GW |
| 5.2 | Remove left engine hood lock | Model 463 as of model year 2016 up to model year 2019 |
AR88.40-P-3200GWA |
| 6 | Remove purge valves | Model 463 as of model year 2013 up to model year 2019 |
AR47.30-P-8252GW |
| 7 | Remove heater unit | Model 463 as of model year 2013 up to model year 2019 with code H12 (Auxiliary heater) |
AR83.70-P-5302GW |
| 8 | Slowly unscrew cap on coolant expansion reservoir, relieve overpressure and then remove cap | Model 463 as of model year 2016 up to model year 2019 |
|
| 9 | Detach safety clips (3) and separate coolant hose on heater (5) | Model 463 as of model year 2016 up to model year 2019 |
|
| 10 | Remove heat shield (4) | Model 463 as of model year 2016 up to model year 2019 |
|
| 11 | Remove traction system hydraulic unit | AR42.45-P-0817GW | |
| 12 | Remove engine hood cable | Model 463 as of model year 2013 up to model year 2019 |
AR88.40-P-2629GW |
| 13 | Remove coolant line from power steering system | Model 463 (except 463.322/323) as of model year 2013 up to model year 2019 |
AR46.25-P-3010GW |
| 14 | Remove bracket (1) on coolant line from bracket on traction system hydraulic unit | ||
| 15 | Detach lower engine compartment paneling | Model 463 as of model year 2016 up to model year 2019 Model 463.234 as of model year 2016 up to model year 2019 with code ZQ0 (G 500 4x42 ) |
AR61.20-P-1105GWX |
| Model 463 as of model year 2016 up to model year 2019 except code ZQ0 (G 500 4x42 ) |
AR61.20-P-1105GW | ||
| 16 | Remove lower radiator crossmember (6) | ||
| 17 | Remove alarm siren (H3/1) from anti-theft alarm system | ||
| 18 | Disconnect electrical connector from left horn (H2) and right horn (H2/1) | Model 463 as of model year 2013 up to model year 2015 |
|
| 19 | Pull lines out cable boot (7) | ||
| 20 | Remove vacuum reservoir (8) | Do not kink the vacuum line (9). Otherwise the function of the vacuum system is impaired. |
|
| 21 | Extract hydraulic fluid from power steering expansion reservoir | - | |
| 22 | Remove power steering pump hydraulic liquid reservoir (10) from wheel well paneling (2) | ||
| 23 | Unclip electrical wiring harness and hose lines (12) fro cable tie (13) | ||
| 24 | Disconnect electrical connector on left front brake wear display sensor (X88/14) | Model 463 as of model year 2016 up to model year 2019 |
|
| 25 | Unscrew bolt (14) from wheel well paneling (2) on frame | *BA60.80-P-1002-01A | |
| 26 | Remove bolt for low temperature cooler on wheel well paneling (2) | ||
| 27 | Remove left front wheel arch ground point (W3) | Model 463 as of model year 2016 up to model year 2019 |
|
| 28 | Remove screws/bolts (15) | ||
| 29 | Unscrew nuts (16) | ||
| 30 | Remove coolant hoses below brake booster | ||
| 31 | Guide electrical wiring harness and hose lines (12) through cable grommet (17) and remove wheel well paneling (2) | ||
| 32 | Install in the reverse order | ||
| 33 | Pour in coolant | Model 463 with engine 273 as of model year 2013 up to model year 2019 Model 463 with engine 642.886 as of model year 2013 up to model year 2019 Model 463 with engine 642.970 as of model year 2013 up to model year 2019 |
AR20.00-P-1142GX |
| Model 463 with engine 176 as of model year 2016 up to model year 2019 |
AR20.00-P-1142MNF | ||
| Model 463 with engine 157 as of model year 2013 up to model year 2019 |
AR20.00-P-1142GW | ||
| 34 | Add hydraulic fluid to power steering expansion reservoir | Model 463 as of model year 2013 up to model year 2019 |
AR46.20-P-0500-10F |
| Check | |||
| 35 | Check cooling system for leak tightness | Model 463 with engine 273 as of model year 2013 up to model year 2019 |
AR20.00-P-1010GZC |
| Model 463 with engine 176 as of model year 2016 up to model year 2019 |
AR20.00-P-1010MNF | ||
| Model 463 with engine 157 as of model year 2013 up to model year 2019 |
AR20.00-P-1010GW | ||
| 36 | Check all removed major assemblies for proper function and leakage |
CAB, CAB MOUNTING
| Number | Designation | Model 463 up to model year 2019 | |
|---|---|---|---|
| BA60.80-P-1002-01A | Bolt, body to frame | Nm | 43 |