Remove/Install Panoramic Sliding Roof Frame - AR77.21-P-0801LWO
Model 238
with code 413 (Automatic panoramic sliding sunroof)
MODIFICATION NOTES
| 20.06.2018 | Condition for re-installation of removed panoramic sliding sunroof frame deleted. | Step 9 |
| Risk of injury due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs | Wear cut-proof gloves and safety glasses. | AS77.21-Z-0002-01A | |
| Topical note | Notes on removal/installation of bonded elements of panoramic roof | AH77.21-P-0001-01A | |
| Remove | |||
| 1 | Fully open roller sun blind of panoramic sliding sunroof. | ||
| 2 | Remove front fixed element of panoramic sliding sunroof. | Model 238.3 with code 413 (Automatic panoramic sliding sunroof) | AR77.21-P-0803LWE |
| 3 | Remove movable glass section of panoramic roof. | AR77.21-P-0503LWO | |
| 4 | Remove panoramic roof roller sun blind. | If the panoramic sliding roof frame is replaced. | AR77.21-P-0200NKX |
| 5 | Remove roller sun blind motor of panoramic sliding sunroof. | Model 238.3 with code 413 (Automatic panoramic sliding sunroof) | AR77.21-P-0490LWO |
| 6 | Remove panoramic sliding sunroof control module. | AR77.21-P-0002LWO | |
| 7 | Mask off adjacent paint surfaces with tape. | ||
| 8 | Remove panoramic sliding sunroof frame. | AR77.21-P-0801-01LWO | |
| Fig 1 | |||
| Fig 3 | |||
| Install | |||
| 9 | Mount panoramic sliding sunroof frame on body and align. | ||
| 10 | Install front fixed element of panoramic sliding sunroof. | Model 238.3 with code 413 (Automatic panoramic sliding sunroof) | AR77.21-P-0803LWE |
| 11 | Prepare panoramic sliding sunroof frame for installation. | Before starting work, all components, materials and tools must be prepared for installing the front panoramic sliding roof frame. Otherwise it may not be possible to maintain permissible processing and joining times. |
AR77.21-P-0801-02LWO |
| 12 | Prepare body flange. | AR77.21-P-0801-03LWO | |
| 13 | Apply adhesive material for panoramic sliding sunroof frame. | AR77.21-P-0801-04LWO | |
| 000 588 00 72 00 Sealing and corrosion protection gun | WS97.00-P-0001B | ||
| Fig 4 | |||
| 14 | With aid of helper, mount panoramic sliding sunroof frame on body and align. | Fig 2 | |
| 15 | Place loads on panoramic sliding roof frame during curing time of adhesive. | Use weights with large surface such as sandbags. Otherwise the panoramic sliding roof frame can be damaged. |
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| 16 | Remove adhesive tape. | ||
| Check | |||
| 17 | Check strength of adhesively bonded connection by means of the produced reference adhesive bead. | The vehicle may not be moved for at least 10 h after the gluing in of the panoramic sliding sunroof frame. Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured. |
|
| 18 | Remove weights for weighting down the panoramic sliding sunroof frame. | Do not remove weights before reference adhesive bead is completely cured. Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured. |
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| 19 | Install panoramic roof roller sun blind. | If panoramic sliding sunroof frame is replaced. | AR77.21-P-0200NKX |
| 20 | Install panoramic sliding sunroof control module. | AR77.21-P-0002LWO | |
| 21 | Install roller sun blind motor of panoramic sliding sunroof. | Model 238.3 with code 413 (Automatic panoramic sliding sunroof) | AR77.21-P-0490LWO |
| 22 | Install movable glass section of panoramic roof. | AR77.21-P-0503LWO | |
| 23 | Normalize panoramic sliding sunroof using vehicle diagnosis system and perform teach-in run for automatic reversing function. | ||
| AD00.00-P-2000-06LWO |