Remove/Install Front Fixed Element Of Panoramic Sliding Sunroof - AR77.21-P-0803LWE
Model 213, 238.3
with code 413 (Panoramic sliding sunroof/glass roof)
| Risk of injury due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs | Wear cut-proof gloves and safety glasses. | AS77.21-Z-0002-01A | |
| Topical note | Notes on removal/installation of bonded elements of panoramic roof | AH77.21-P-0001-01A | |
| Remove | |||
| 1 | Open driver door side window | ||
| 2 | Determine gap dimension between front stationary element (1) and flexible glass element (3) and note | Fig 1 | |
| 3 | Determine gap dimension (B) between front stationary element (1) and windshield (6) and note | Fig 1 | |
| 4 | Open flexible glass element (3) of panoramic roof | ||
| 5.1 | Remove left and right drip rail (2) | Model 213.0/1, 238.3 with code 413 (Panoramic sliding sunroof/glass roof) | |
| 5.2 | Remove left and right roof railing | Model 213.2 with code 413 (Panoramic sliding sunroof/glass roof) | |
| 6 | Press seal (arrow) toward front on windshield (6) and fix in place with duct tape | ||
| 7 | Mask adjacent paint surfaces with duct tape | ||
| 8 | Route cutting wire (4) below front stationary element (1) as shown | ||
| 9 | Cut adhesive beads (5) in direction of arrow | Additionally cover body with cloth. Otherwise the paint on the body can be damaged. Ensure that outer edges of the front stationary element (1) is protected by Otherwise the front stationary element (1) must be replaced. Ensure that the outer edges of the front stationary element (1) are not damaged by the hot cutting wire. Otherwise the front stationary element (1) must be replaced. |
Fig 2 |
| 10 | Remove front stationary element (1) | ||
| Install | |||
| 11 | Prepare front stationary element (1) for installation | Model 213 with code 413 (Panoramic sliding sunroof/glass roof) | AR77.21-P-0803-02LWE |
| Model 238.3 with code 413 (Panoramic sliding sunroof/glass roof) Before starting work, all components, materials and tools must be prepared for installing the front stationary element (1). Otherwise it may not be possible to maintain permissible processing and joining times. |
AR77.21-P-0803-02LWO | ||
| 12 | Prepare body flange | Model 213 with code 413 (Panoramic sliding sunroof/glass roof) | AR77.21-P-0803-03LWE |
| Model 238.3 with code 413 (Panoramic sliding sunroof/glass roof) | AR77.21-P-0803-03LWO | ||
| 13 | Apply adhesive to front stationary element (1) | Apply adhesive material within 25 min and position front stationary element (1) within the next 15 min on body flange on vehicle side and fix in place. Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured. |
AR77.21-P-0803-04LWE |
| 14 | Install front stationary element (1) on body with aid of helper and align | Do not drive vehicle for 10 h after gluing in front stationary element (1). Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured. |
AR77.21-P-0803-05LWE |
| Fig 1 | |||
| 15 | Remove duct tape | ||
| 16.1 | Remove left and right drip rail (2) | Model 213.0/1, 238.3 with code 413 (Panoramic sliding sunroof/glass roof) | |
| 16.2 | Install left and right roof railing | Model 213.2 with code 413 (Panoramic sliding sunroof/glass roof) | |
| 17 | Close flexible glass element (3) of panoramic roof | ||
| Check | |||
| 18 | Before initially driving the vehicle, ensure that bonded connection is cured using fabricated reference adhesive bead | Do not drive vehicle for 10 h after gluing in front stationary element (1). Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured. |
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| 19 | After the adhesive bead is completely cured, remove weights from front stationary element (1) | Do not remove weights before reference adhesive bead is completely cured. Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured. |
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| 20 | Normalize panoramic sliding roof with diagnostic system and perform teach-in run for automatic reversing function | ||
| Model 213 with code 413 (Panoramic sliding sunroof/glass roof) | AD00.00-P-2000-04B | ||
| Model 238.3 with code 413 (Panoramic sliding sunroof/glass roof) | AD00.00-P-2000-06LWO |