Remove/Install Oil Pan - AR01.45-P-7500MNA
Engine 177 in model 205
MODIFICATION NOTES
| 27.04.2020 | Oil filter cover to oil pan | Engine 177 in model 093, 192, 205, 213, 214, 217, 222, 223, 231, 232, 253, 290 | BA01.45-P-1002-01Y |
| Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Remove/install | |||
| 1 | Remove transmission with starting clutch | Engine 177 in model 205 | AR27.10-P-0505MNA |
| 2 | Remove rear radial shaft sealing ring | AR03.20-P-3003MNA | |
| 3 | Remove oil pan bottom section (1) | AR01.45-P-7555MNA | |
| 4 | Unclip electrical line (2) for engine oil temperature sensor at oil pan (7) | ||
| 5 | Disconnect electrical connector (3) | ||
| 6 | Disconnect electrical connection (4) | ||
| 7 | Unclip electric line (14) at the oil pan (7) | ||
| 8 | Unclip wiring harness of right oxygen sensor downstream of CAT at oil pan (7) | ||
| 9 | Undo screws/bolts (5, 6) on oil pan (7) | ||
| 10 | Unclip electric line (8) at oil pan (7) | ||
| 11 | Detach all brackets of oil lines (12, 13) at oil pan (7) and place oil lines (12, 13) to one side | Engine 177 in model 205 | AR27.55-P-0600MNA |
| 12 | Remove front radial shaft sealing ring | AR03.20-P-3002MNA | |
| 13 | Remove clamping device for poly-V-belt of alternator (9) | AR13.20-P-0010MNA | |
| 14 | Remove screws/bolts and remove bracket of clamping device for poly-V belt of alternator (9 downwards | *BA13.25-P-1004-01CA | |
| 15 | Unfasten upper screw/bolt of the alternator (9) | AR15.40-P-5032MNA | |
| 16 | Fold away alternator (9) from oil pan (7) and fix in place | ||
| 17 | Detach steering coupling | AR46.10-P-8000LW | |
| 18 | Remove screw/bolt (10) at left engine support | *BA01.45-P-1001-01Y | |
| 19 | Remove screws/bolts (11) and place oil line to one side | *BA01.45-P-1001-01Y | |
| 20 | Detach refrigerant compressor and lay down to the side with connected lines | AR83.55-P-5310LWA | |
| 21 | Disconnect left and right catalytic converter at center exhaust system | AR49.10-P-5500MNA | |
| 22 | Remove bracket of left and right catalytic converter | AR49.10-P-5500MNA | |
| 23 | Disconnect left and right CAT on ATL | AR49.10-P-5500MNA | |
| 24 | Mount engine hoist and raise engine slightly | AR33.10-P-0105LW | |
| 25 | Detach left and right engine mount at front engine supports | AR22.10-P-4330MNA | |
| 26 | Raise engine further | Components or wiring harnesses of the engine will be damaged otherwise. |
|
| 27 | Remove screw/bolt (16) | *BA01.45-P-1005-01Y | |
| 28 | Pry off oil pan (7) from crankcase (15) and pull it out downwards | AR01.45-P-7500-04MNA | |
| Notes on sealant path for oil pan | The sealing surfaces can be damaged otherwise. |
AH01.45-P-0001-01MMA | |
| Sealant, Loctite 5970, 50 ml | *BR00.45-Z-1013-01A | ||
| 29 | Remove lower guide pulley for poly-V belt of refrigerant compressor | When replacing the oil pan (7) | AR13.20-P-0004MNA |
| 30 | Remove engine oil temperature sensor | When replacing the oil pan (7) | AR18.40-P-4124MNA |
| 31 | Remove crankshaft Hall sensor | When replacing the oil pan (7) | AR15.12-P-2136MNA |
| 32 | Remove oil filter cover | When replacing the oil pan (7) |
*BA01.45-P-1002-01Y |
| Clean | |||
| 33 | Clean sealing surfaces on oil pan (7) and crankcase (15) | The sealing surface will be damaged otherwise. |
AR01.00-P-0050-01A |
| Loctite 7063 (400 ml) cleaning spray | *BR00.45-Z-1046-04A | ||
| Loctite 7200 | *BR00.45-Z-1038-04A | ||
| 34 | Install in the reverse order | ||
| Check | |||
| 35 | Check engine oil level; correct if necessary | ||
| AP18.00-P-0101D | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 36 | Carry out engine test run, checking the engine for leaktightness and proper operation |
OIL PAN
| Number | Designation | Engine 177 in model 093, 192, 205, 213, 214, 217, 222, 223, 231, 232, 253, 290 | |
|---|---|---|---|
| BA01.45-P-1001-01Y | Bolt, oil line to oil pan/crankcase/engine support | Nm | 9 |
OIL PAN
| Number | Designation | Engine 177 in model 093, 192, 205, 213, 214, 217, 222, 223, 231, 232, 253, 290 | |
|---|---|---|---|
| BA01.45-P-1002-01Y | Oil filter cover to oil pan | Nm | 30 |
OIL PAN
| Number | Designation | Engine 177 in model 093, 192, 205, 213, 214, 217, 222, 223, 231, 232, 253, 290 | |
|---|---|---|---|
| BA01.45-P-1005-01Y | Bolt, oil pan top section to crankcase | Nm | 10 |
BELT TENSIONER
| Number | Designation | Engine 177 | |
|---|---|---|---|
| BA13.25-P-1004-01CA | Bolt, belt tensioner bracket to crankcase/oil pan | Nm | 20 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1013-01A | Sealant, Loctite 5970, 50 ml | A 003 989 98 20 10 |
| BR00.45-Z-1038-04A | Loctite 7200 | A 010 989 90 71 |
| BR00.45-Z-1046-04A | Loctite 7063 (400 ml) cleaning spray | A 001 986 71 71 09 |