Attach/Detach Engine Hoist - AR33.10-P-0105LW

Model 205 with engine 177

Model 205, 253 with engine 274, 276.8

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Engine 274, shown on model 205

Engine 274, 276, shown on engine 274 in model 205

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Courtesy of MERCEDES-BENZ USA

Engine 177

Courtesy of MERCEDES-BENZ USA

	Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.	No parts of the body or limbs should be within the operating area of mechanical components when moving components.	AS00.00-Z-0009-01A
	Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses.	AS20.00-Z-0001-01A
	Install/remove
1.1	Remove engine cover (7)	Model 205, 253 with engine 274, 276.8
1.2	Remove engine cover panel (13)	Model 205 with engine 177
2.1	Remove engine air intake duct (10) upstream of air filter	Model 205, 253 with engine 274
2.2	Remove engine intake air ducts upstream of air filter	Model 205, 253 with engine 276.8
2.3	Remove left air filter housing (14) and right air filter housing (15)	Model 205 with engine 177
3	Remove right engine compartment cover (8) and left engine compartment cover (9)
4.1	Remove coolant expansion reservoir (11) and place to one side with lines still connected	Model 205, 253 with engine 274, 276.8
		Model 205 with engine 274, 276.8 Model 253 with engine 274	AR20.30-P-4950LW
4.2	Detach coolant line (12) from coolant expansion reservoir (11)	Model 205 with engine 177
5	Detach electrical connectors (16) with bracket from bulkhead and place to one side	Model 205 with engine 177
6	Attach adaptation plates (6) to engine hoist (1)	Engine lifting device	Fig 2
		Adaptation plates	Fig 5
7	Attach adapter (5) to adaptation plates (6)	Adapter kit	Fig 4
8	Attach adaptations (3) to engine hoist (1)	The adaptations (3) are part of the engine hoist.
		Engine hoist	Fig 1
9	Preset engine hoist (1)	Observe the assembly specifications and safety information from the manufacturer, and make sure that the adaptations (3) are installed at the correct position. The arrows must point in the direction of travel.
10	Position engine hoist (1) with adapter (5), adaptation plates (6) and adaptations (3) on suspension strut towers and longitudinal members	Helper required.
11	Align engine hoist (1) horizontally and tighten threaded connections
12.1	Attach shackle between support (4) and engine suspension lug	Model 205, 253 with engine 274, 276.8
12.2	Install lifting eye (17) between support (4) and engine mounting points	Model 205 with engine 177
		Lifting eye	Fig 3
13	Tighten turnbuckle of lifting device (2)	Only raise engine sufficiently that the engine mounts are not under tension.
14	Remove in the reverse order

Fig 1: Identifying Engine Hoist (205 589 00 61 00)

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Fig 2: Identifying Engine Lifting Device (240 589 00 61 00)

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Fig 3: Identifying Lifting Eye (177 589 00 62 00)

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Fig 4: Identifying Adapter Kit (240 589 01 31 00)

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Fig 5: Identifying Adaptation Plates (240 589 00 32 00)

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