Lower front axle - AR33.10-P-0101LW
MODEL 205 except CODE M005 (4MATIC)
Shown on right side of vehicle
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on AIRmatic | AH32.22-P-1000-02LW | ||
| Notes on repair work on suspension components | AH00.00-P-0100-01A | ||
| Remove/install | |||
| 1 | Secure vehicle on vehicle lift | AR00.60-P-0100CW | |
| 2 | Vent pressure in AIRmatic system using diagnostic system | MODEL 205 with CODE 489 (AIRmatic) | |
| AD00.00-P-2000-04B | |||
| 3 | Deactivate easy entry and exit feature for steering wheel in instrument cluster | MODEL 205 with CODE 275 (Electrically adjustable driver's seat with memory function) | |
| 4 | Turn steering wheel to central position (front wheels in straight ahead position) and secure with the retaining device | AR46.20-P-0600-01LW | |
The steering wheel must not be turned when detaching steering coupling. Otherwise the clock spring contact will be destroyed. |
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| Figure | |||
| 5 | Drain air conditioning system | AR83.30-P-1760LW | |
| 6 | Attach engine hoist | MODEL 205 with ENGINE 626 | AR33.10-P-0105OLP |
| MODEL 205 with ENGINE 651 | AR33.10-P-0105LWD | ||
| MODEL 205 with ENGINE 274, 276.8 | AR33.10-P-0105LW | ||
| 7 | Remove engine compartment paneling at center, front and rear | AR61.20-P-1105LW | |
| 8 | Secure radiator package (1) with tensioning strap (2) to prevent it from falling down | Do not tighten tensioning strap (2) too far. Otherwise components may be damaged. |
|
| 9 | Remove front wheels | AR40.10-P-1101A | |
| 10 | Detach suspension struts from spring control arms | MODEL 205 with CODE 489 (AIRmatic) | AR32.25-P-1017LWL |
| MODEL 205 except CODE 489 (AIRmatic) | AR32.25-P-1017LW | ||
| 11 | Detach torsion bar linkage from spring control arm | AR32.35-P-3328LW | |
| 12.1 | Disconnect steering coupling from steering shaft at the lock | MODEL 205.0/2 except CODE 700 (Technology Local Content China) | |
| AR46.10-P-8000-01LW | |||
| Figure | |||
| 12.2 | Detach steering coupling on universal joint from steering shaft | MODEL 205.0/1/2 with CODE 700 (Technology Local Content China) | |
| AR46.10-P-8000-01LWA | |||
| *BA46.10-P-1003-01N | |||
| 13 | Unclip holder for wiring harness on rack-and-pinion steering (3) from front axle (4), detach and place to one side with wiring harness for rack-and-pinion steering | ||
| 14 | Remove AIRmatic compressor | MODEL 205 with CODE 489 (AIRmatic) | AR32.22-P-2001LW |
| 15 | Remove bolts (6) and remove left and right diagonal strut (5) | *BA33.10-P-1002-01Q | |
| 16 | Remove bolts (7) of engine mount from front axle (4) | MODEL 205 | |
| MODEL 205 with ENGINE 626 | AR22.10-P-1260OLP | ||
| MODEL 205 with ENGINE 274.9 | AR22.10-P-1260LWA | ||
| MODEL 205 with ENGINE 651 | AR22.10-P-1260LWB | ||
| 17 | Raise engine with engine hoist far enough to fully extend the engine mount guide pins out of the axle carrier | ||
| 18 | Position lifting device (8) onto front axle (4) and fix in place using tensioning strap (9) | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 19 | Remove bolts (10) from front axle (4) | ||
| Notes on bolted connections with self tapping screws | AH00.00-P-0007-01SF | ||
| *BA33.10-P-1001-01Q | |||
| 20 | Detach electrical connection of outside temperature sensor (B14) and let electrical line hang down to one side | ||
| 21 | Detach line bracket for left front-axle rpm sensor and line bracket for right front-axle rpm sensor from front axle carrier, and allow to hang down at side with electrical lines connected | ||
| 22 | Detach engine compartment paneling bracket (11) | ||
| 23 | Detach refrigerant line (18) from condenser (19), let it hang down at side and seal connections | ||
| *BA83.30-P-1002-01Q | |||
| Figure | |||
| 24 | Unfasten air-break contactors (12) and fold inwards | ||
| 25 | Remove screw/bolt (13) | ||
| 26 | Unfasten bolt (15) | ||
| 27 | Lower front axle (4) slightly | Carefully lower front axle (4). Otherwise, the radiator package (1) may be damaged. |
|
| 28 | Mark aluminum strut (20) relative to front axle (4) using colored pencil | ||
| 29 | Remove bolts (16) of left cooler support (21) and remove left cooler support (21) | ||
| *BA33.10-P-1003-01Q | |||
| 30 | Detach circulation pump for 1 low-temperature circuit with bracket from right radiator mounting bracket (21) and let it hang down at side with connected lines | ||
| 31 | Remove bolts (16) of right cooler support (21) and remove right cooler support (21) | ||
| *BA33.10-P-1003-01Q | |||
| 32 | Pull front axle (4) slightly to rear, turn bracket (14) to side and remove aluminum struts (20) | ||
| 33 | Carefully lower front axle (4) | Do not lower the front axle (4) too much. Otherwise lines, components and the cooler may be damaged. |
|
| 34 | Install in the reverse order | ||
| 35 | Perform wheel alignment check | AR40.20-P-0200LW |
FRONT AXLE CARRIER
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA33.10-P-1001-01Q | Bolt, front axle carrier to longitudinal member | Nm | 180 |
FRONT AXLE CARRIER
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA33.10-P-1002-01Q | Mount, support (strut) | Nm | 110 |
FRONT AXLE CARRIER
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA33.10-P-1003-01Q | Bolt, radiator mounting bracket to front axle carrier | Nm | 23 |
STEERING SHAFT
| Number | Designation | MODEL 205 with CODE 700 | |
|---|---|---|---|
| BA46.10-P-1003-01N | Self-locking bolt, steering coupling to lower steering shaft | Nm | 30 |
AIR CONDITIONING
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA83.30-P-1002-01Q | Nut, line to condenser | Nm | 12 |