Remove/install soft top - AR77.30-P-1002LWR
MODEL 205.4
Shown on left side of vehicle
| Risk of injury when performing check and repair work in area of roll bar | Keep body parts out of the area where the roll bar extends. Do not use the cover in the area of the roll bar as a shelf for objects. |
AS91.00-Z-0003-01LCA | |
| Risk of injury during testing and repair operations related to pyrotechnical components | Do not expose pyrotechnical components to temperatures above 100 °C or 212°F. Disconnect current supply when working on such components. | AS91.00-Z-0008-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Remove/install | |||
| 1 | Remove seat cushion in rear | Model 205.4 except code 248 (Rear seat with integrated child seat) except code P10 (Taxi package Germany) |
AR91.12-P-1020LW |
| 2 | Remove left and right backrest in rear | AR91.12-P-1721LWR | |
| 3 | Remove left and right shoulder cushion in rear | AR91.12-P-1712LWR | |
| 4 | Remove left and right rear upper side paneling | AR68.30-P-4783LWR | |
| 5 | Remove left and right rear lower side paneling | AR68.30-P-4784LWR | |
| 6 | Disconnect battery ground line | AR54.10-P-0003LW | |
| 7 | Remove left and right sidebag in rear | Model 205.4 with code 298 (Rear sidebag with belt force limiter) |
AR91.60-P-0694CLW |
| 8 | Loosen left and right paneling (1) in area of roll bar | ||
| 9 | Remove panel (2) | ||
| 10 | Remove screws/bolts (3) at left and right on crossmember (4) and remove crossmember (4) | ||
| 11 | Unscrew bolt (5) from left and right belt guide (6) | ||
| 12 | Unscrew bolts (7) from left and right connecting panel (8) and remove connecting panels (8) together with belt guides (6) | *BA64.10-P-1001-01D | |
| 13 | Unhook cable (9) on left and right soft top end (10) | ||
| 14 | Move soft top manually to repair position R2 | AR77.30-P-1030LWR | |
| 15 | Remove bolt (15) at top on left and right soft top bow hydraulic cylinder (16) | ||
| 16 | Remove bolt (17) at top on left and right soft top actuation hydraulic cylinder (18) | ||
| 17 | Expose cable (9) on left and right soft top support (14) | ||
| 18 | Remove bolt (20) at bottom on left and right soft top actuation hydraulic cylinder (18) and lay soft top actuation hydraulic cylinders (18) to side with hydraulic lines connected | ||
| 19 | Lift retainer (21) at bottom on left and right soft top bow hydraulic cylinder (16) with suitable screwdriver, unclip soft top bow hydraulic cylinders (16) at bottom and lay down to side with hydraulic lines connected | ||
| 20 | Move soft top manually to repair position R4 | AR77.30-P-1030LWR | |
| 21 | Remove trim piece (22) on left and right side wall | ||
| 22 | Loosen seal (23) in area of left and right side wall | ||
| 23 | Disconnect electrical connector (11) on left and right side of vehicle | ||
| 24 | Disconnect electrical connector (12) from AM amplifier with selection switch (13) and expose wiring harness on soft top support (14) | ||
| 25 | Remove bolts (24) on right and left soft top support (14) | *BA77.33-P-1001-02B | |
| 26 | Lift soft top out of vehicle | AR77.30-P-1002-04LWR | |
| Fig 5 | |||
| 27 | Remove left and right end stop (25) for soft top supports (14) | When replacing left and right end stop (25) after accident damage or if required. | AR77.30-P-0002LWR |
| 28 | Install in the reverse order |
REAR PANEL
| Number | Designation | Model 205.4 | |
|---|---|---|---|
| BA64.10-P-1001-01D | Bolt, connecting panel to body | Nm | 20 |
MECHANICAL SOFT-TOP COMPONENTS
| Number | Designation | Model 205.4 | |
|---|---|---|---|
| BA77.33-P-1001-02B | Bolt, soft top support to body | Nm | 27 |