Replace Left Firewall Half - Ar62.25-D-1110H
MODEL 906
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| General notes on spot welding | AH60.00-N-0036-01H | ||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket | |
| 3 | Equip straightening bench with module members, cross members and straightening tool set. | Straightening systems for transporter, commercial vehicle (Celette) Straightening system transporter, commercial vehicle (Car Bench) |
|
| 4 | Place vehicle on straightening bench and fasten | ||
| 5 | Remove A-pillar inner section | Weld-spot milling machine Metal needle template |
AR63.20-D-1104-01H |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 6 | Remove floor | Model 906.1 | |
| Model 906.2/6/7 Weld-spot milling machine Metal needle template Hot-air gun |
AR61.10-D-5720-01H | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 7 | Remove firewall half | Weld-spot milling machine Metal needle template Hot-air gun |
AR62.25-D-1110-01H |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 8 | Prepare A-pillar outer paneling with A-pillar reinforcement for installation | AR63.20-D-1122-02H | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 9 | Prepare upper A-pillar inner section, lower A-pillar inner section and center A-pillar inner section for installation | AR63.20-D-1104-03H | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 10 | Prepare floor for installation | Model 906.1 | |
| Model 906.2/6/7 | AR61.10-D-5720-06H | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 11 | Prepare firewall (1), lower waistrail section (2), waistrail paneling (3), suspension strut support top section(4), suspension strut support bottom section (5), wheel well (6), end plate (7), wheel well front section (8) and console (9) for installation | AR62.25-D-1110-02H | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 12 | Install firewall (1), lower waistrail section (2), waistrail paneling (3), suspension strut support top section(4), suspension strut support bottom section(5), wheel well (6), end plate (7), wheel well front section (8) and console (9) | Multifunction device (spot welding) | AR62.25-D-1110-05H |
| MIG-MAG inert gas welder | |||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 13 | Install upper A-pillar inner section, longitudinal member reinforcement, lower A-pillar inner section and center A-pillar inner section | Multifunction device (spot welding) | AR63.20-D-1104-04H |
| MIG-MAG inert gas welder | |||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 14 | Install A-pillar outer paneling with A-pillar reinforcement. | Multifunction device (spot welding) MIG-MAG inert gas welder Pneumatic-mechanical blind rivet tool |
AR63.20-D-1122-03H |
| Rivet | *BR00.45-Z-1008-13A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 15 | Install floor | Model 906.1 | |
| Model 906.2/6/7 Multifunction device (spot welding) MIG-MAG inert gas welder |
AR61.10-D-5720-07H | ||
| 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 16 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | ||
| 17 | Clean weld joints and sheet metal flanges with rotary wire brush | ||
| 18 | Clean repair area | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 19 | Prime repair area using primer filler | http://portal.aftersales.i.daimler.com |
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| 20 | Carry out seam sealing after repairs | AR97.10-D-4000H | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 21 | Paint repair areas and adjacent surfaces | http://portal.aftersales.i.daimler.com |
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| 22 | Apply additional cavity preservation | AR97.20-D-1500H | |
| 23 | Remove welding protection blankets | ||
| 24 | Install all detachable body components in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1008-13A | Blind rivet, power window at left door 4.8X8 | A 003 990 24 97 |