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Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall - Testing & Repair Part 2 - 906 Chassis >> Testing & Repair >> Install A-Pillar Outer Paneling With A-Pillar Reinforcement. - Ar63.20-D-1122-03H

Install A-Pillar Outer Paneling With A-Pillar Reinforcement. - Ar63.20-D-1122-03H

G10888817Courtesy of MERCEDES-BENZ USA

IMPORTANT The following operation steps are shown on model 906.733 on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

  1. Install A-pillar reinforcement (4), fit and fix in place.
  2. A-pillar reinforcement (4) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas U and V).
  3. A-pillar reinforcement (4) SHIELDED GAS PLUG WELD (area T).
  4. Clean inert gas spot welds (area T).
  5. Coat inert gas spot welds with zinc dust paint (area T).
    G10888818Courtesy of MERCEDES-BENZ USA
  6. Install A-pillar outer section (1), fit and fix in place.
  7. A-pillar outer section (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area F).
  8. A-pillar outer section (1) SHIELDED GAS PLUG WELD (areas A, B, C, D and E).
  9. Grind MIG plug welds down flat (area E).
  10. A-pillar outer section (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas K and O).
  11. A-pillar outer section (1) SHIELDED GAS SEAM WELD (areas J and N).
  12. A-pillar outer section (1) SHIELDED GAS PLUG WELD (areas G, H and I).
    G10888819Courtesy of MERCEDES-BENZ USA
    G10888820Courtesy of MERCEDES-BENZ USA
  13. Install hinged door (7) with hinges (6) and fit.
  14. Tack weld hinges (6) on A-pillar outer section (1) SHIELDED GAS SEAM WELD (areas L and M).
  15. Remove hinged door (7).
  16. Hinges (6) on A-pillar outer section (1) SHIELDED GAS SEAM WELD (areas L and M).
  17. Inner A-pillar (5) SHIELDED GAS SEAM WELD (area AA).
  18. Grind A-pillar outer section (1) down flat in crosshatched areas.
  19. Grind A-pillar outer section (1) down to bare metal in crosshatched areas.
  20. Restore surface on door frame paneling bottom section in crosshatched areas and smooth.
    G10888821Courtesy of MERCEDES-BENZ USA
  21. Install strut (2), fit and fix in place
  22. Rivet strut (2) with blind rivets (steel 4.8X8) (areas P, Q and R).
    G10888822Courtesy of MERCEDES-BENZ USA