LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall - Testing & Repair Part 2 - 906 Chassis >> Testing & Repair >> Prepare A-Pillar Inner Section For Installation - Ar63.20-D-1104-03H

Prepare A-Pillar Inner Section For Installation - Ar63.20-D-1104-03H

G10888788Courtesy of MERCEDES-BENZ USA
  1. Scribe cut on A-pillar upper inner section (1) and longitudinal member reinforcement (2) and cut (areas A and B).

    IMPORTANT Transfer dimension for cuts (areas A and B) from body.

  2. Grind A-pillar upper inner section (1), longitudinal member reinforcement (2) and lower A-pillar inner section (3) down to bare metal in crosshatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  3. Remove drilling chips/savings.
  4. Coat inside of spot welding flanges with zinc dust paint.
  5. Grind center A-pillar inner section(4) down to bare metal in crosshatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  6. Remove drilling chips/savings.
  7. Coat inside of spot welding flanges with zinc dust paint.
    G10888789Courtesy of MERCEDES-BENZ USA