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Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Collision >> General Collision Information >> Substructure -- 906 Chassis >> Testing & Repair >> Separate Front Floor In Cab Up To Firewall - Ar61.10-D-5720-06H

Separate Front Floor In Cab Up To Firewall - Ar61.10-D-5720-06H

  1. Scribe cut on floor (1) and cut (area A).

    IMPORTANT Transfer dimension for cut (area A) from body.

    G10888285Courtesy of MERCEDES-BENZ USA
  2. Drill holes in floor (1) for plug welding (area B).

    IMPORTANT Transfer dimensions for holes (area B) from body.

    G10888286Courtesy of MERCEDES-BENZ USA
  3. Grind mating surfaces on floor (1) down to bare metal in crosshatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  4. Remove grinding and drill shavings with wet/dry vacuum cleaner.
  5. Coat inside of spot welding flanges with zinc dust paint.

    NOTES Do not apply zinc dust paint to bonding surfaces. Otherwise adhesion problems can occur (areas C, D, E, F and G).

    G10888287Courtesy of MERCEDES-BENZ USA