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Home >> Mercedes Benz >> 2000 >> ML430 >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Entertainment Systems >> Electrical System - Body -- 163 Chassis >> Retrofitting & Conversion >> Retrofit vehicle video system - AZ82.60-P-0004A

Retrofit vehicle video system - AZ82.60-P-0004A

MODELS 163.136 /154 /172 1A as of 145273, 163.136 /154 /172 1X as of 708319, 163.113 /128 /157 /174 /175 1# 

left hand drive vehicle 

Fig 1: Identifying Vehicle Video System Components
G04608762
Fig 2: Identifying Vehicle Antenna Cable And Self-Adhesive Foamed Material
G04608763
Fig 3: Identifying Wiring Harness For Auxiliary Interface Module And Clip
G04608764
Fig 4: Identifying Auxiliary Interface Module Connector And Mount For Center Console
G04608765
REMOVING Remove    
1 Remove center console    
REFER TO TESTING & REPAIR Remove/install center console   AR68.20-P-2000GH
2 Remove center console insulating mat    
3 Remove rear air duct IMPORTANT Up to VIN A289564, X754619. 2 screws at rear air duct.  
4 Remove radio (A2)    
REFER TO TESTING & REPAIR Remove/install radio   AR82.60-P-7502EA 
5 Remove glove compartment    
REFER TO TESTING & REPAIR Remove/install glove compartment   AR68.10-P-1400GI
    SPECIAL TOOL Torx bit set Fig 5
6 Loosen upper section of right front door rubber seal    
7 Remove A-pillar paneling on right    
REFER TO TESTING & REPAIR Remove/install paneling on A-pillar   AR68.30-P-4050GH
    SPECIAL TOOL Long wedge Figure
8 Remove right sun visor    
REFER TO TESTING & REPAIR Remove/install sun visor   AR68.60-P-5480GH
9 Remove right front handle IMPORTANT Open covers for handles, press down clip on each side of handle, at the same time press handle upward and pull out.  
10 Remove edge guard for tilting/sliding roof cutout    
11 Release upper right B-pillar paneling    
12 Remove covers at lower rear seat IMPORTANT Do NOT remove center cover for lower 40% seat. Do NOT reinstall curtain on 60% front bench seat.  
REFER TO TESTING & REPAIR Remove and install cover on bottom of rear seat   AR91.12-P-1100GH
13 Release side shade at the 60% bench IMPORTANT Fold shade upward so that the working area is not obstructed.  
14 Remove 40% rear seat    
REFER TO TESTING & REPAIR Remove and install bench   AR91.12-P-1010GI
    SPECIAL TOOL Torx bit set Fig 5
INSTALLING Install     
15 Retrofit central interface module (1)   AZ82.60-P-0004-01A 
16 Insert antenna cable for FM modulator (6) into vehicle antenna cable (7)    
17 Cover connector with self-adhesive foamed material (8)    
18 Plug remaining antenna cable of FM modulator (9) into radio    
19 Install radio (A2)    
REFER TO TESTING & REPAIR Remove/install radio   AR82.60-P-7502EA 
20 Retrofit video monitor (2) and wiring harness of video monitor (C) IMPORTANTWith  glass version of electric sliding/tilting roof, code 414a. AZ82.60-P-0004-02A 
    IMPORTANTExcept  glass version of electric sliding/ tilting roof, code 414a. AZ82.60-P-0004-02B 
21 Secure upper right B-pillar paneling IMPORTANT Ensure that the lugs of the seat belt height adjustment are located correctly in the recess clearance of the paneling.  
22 Install right front handle    
23 Install right sun visor    
REFER TO TESTING & REPAIR Remove/install sun visor   AR68.60-P-5480GH
24 Install right front A-pillar cover    
REFER TO TESTING & REPAIR Remove/install paneling on A-pillar   AR68.30-P-4050GH
25 Re-secure upper area of rubber door seal    
26 Route wiring harness of video/DVD player (B), additional interface module (4) and wiring harness of video monitor (C) later IMPORTANT Up to VIN A289564, X754619. AZ82.60-P-0004-03A 
    IMPORTANT As of VIN A289565, X754620. AZ82.60-P-0004-03B 
27 Retrofit auxiliary interface module (4) in center console IMPORTANT Up to VIN A289564, X754619. AZ82.60-P-0004-04A 
    IMPORTANT As of VIN A289565, X754620. AZ82.60-P-0004-04B
28 Install center console insulating mat    
29 Install center console    
REFER TO TESTING & REPAIR Remove/install center console   AR68.20-P-2000GH
30.1 Plug in plug of additional interface module and secure the wiring harness of the additional interface module (10) to the clip (11) together with the wiring harness of the rear power windows in the center console IMPORTANT Up to VIN A289564, X754619.  
30.2 Insert auxiliary interface module (13) connector and route between center console mount (14) and center console. IMPORTANT As of VIN A289565, X754620.  
31.1 Secure auxiliary interface module plug in the left rear corner of the ashtray housing using self-adhesive foamed material (12) IMPORTANT Up to VIN A289564, X754619.  
32 Open ashtray and cup holder and close to check correct function    
33 Attach side shade of the 60% bench    
34.1 Retrofit video player (3)   AZ82.60-P-0004-05A 
    TORQUE SPECIFICATION *BA91.12-P-1005-03A 
    TORQUE SPECIFICATION BA91.12-P-1008-03A
34.2 Retrofit DVD player   AZ82.60-P-0005-01GH
35 Install 40% rear seat    
REFER TO TESTING & REPAIR Remove and install bench   AR91.12-P-1010GI
    SPECIAL TOOL Torx bit set Fig 5
36 Install remaining covers under rear seat bench Replace cover under rear seat bench at rear with cover from the conversion kit.  
REFER TO TESTING & REPAIR Remove and install cover on bottom of rear seat IMPORTANT   AR91.12-P-1100GH
37 Disconnect ground lead from battery    
REFER TO TESTING & REPAIR Disconnect ground lead from battery   AR54.10-P-0003A
38 Retrofit voltage supply for central interface module (1)   AZ82.60-P-0004-06A 
39 Install glove compartment    
REFER TO TESTING & REPAIR Remove/install glove compartment   AR68.10-P-1400GI
    SPECIAL TOOL Torx bit set Fig 5
40 Connect ground cable for battery    
REFER TO TESTING & REPAIR Disconnect ground lead from battery   AR54.10-P-0003A
41.1 Initialize DVD player IMPORTANT As of VIN A289565, X754620. AZ82.60-P-0004-07GH
TORQUE SPECIFICATION Rear seats

Number Designation Model 163 as of 09/99
BA91.12-P-1005-03A Nuts for rear seat console on vehicle floor NM 40
BA91.12-P-1008-03A Screws for rear seat console on vehicle floor NM 40
Fig 5: Identifying Torx Bit Set (000 589 01 10 00)
G04608766
Fig 6: Identifying Longitudinal Wedge (115 589 03 59 00)
G04608767
Parts ordering notes

Part no. Designation Quantity
B6 782 6500 Monitor, anthracite/orion, with 2 earphones (NTSC) 1
B6 782 6501 Monitor, java, with 2 earphones (NTSC) 1
B6 782 6505 DVD player (national code 1), with bracket 1
B6 782 6506 Video player (NTSC), with bracket 1
B6 782 6507 Earphones (NTSC) 1
B6 782 6508 Radio-controlled earphones (NTSC) 1
B6 782 6530 Floor covering at bottom of rear seat, orion (only with video player) (NTSC) 1
B6 782 6531 Floor covering at bottom of rear seat, anthracite (only with video player) (NTSC) 1
B6 782 6532 Floor covering at bottom of rear seat, Java (only with video player) (NTSC) 1
B6 782 6536 Monitor, anthracite/orion, with 2 earphones (PAL) 1
B6 782 6537 Monitor, java, with 2 earphones (PAL) 1
B6 782 6538 DVD player (national code 2), with bracket 1
B6 782 6539 Video player (PAL), with bracket 1
B6 782 6540 Floor covering at bottom of rear seat, orion (only with video player) (PAL) 1
B6 782 6541 Floor covering at bottom of rear seat, anthracite (only with video player) (PAL) 1
B6 782 6542 Floor covering at bottom of rear seat, Java (only with video player) (PAL) 1
B6 782 6545 Earphones (PAL) 1
B6 782 6551 Central interface module 1
B6 782 6570 Supplementary kit as of VIN A289565, X754620 (PAL) 1
B6 782 6571 Supplementary kit as of VIN A289565, X754620 (NTSC) 1