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Home >> Mercedes Benz >> 2000 >> ML430 >> Repair and Diagnosis >> Accessories & Equipment >> Wiper/Washer Systems >> Electrical System - Body -- 163 Chassis >> Retrofitting & Conversion >> Retrofit wiring harness for auxiliary interface module and video/DVD player - AZ82.60-P-0004-03B

Retrofit wiring harness for auxiliary interface module and video/DVD player - AZ82.60-P-0004-03B

Models 163.113/154/174#A as of 289565, Model 163.113 #X as of 754620, Model 163.128/157/175 

  1. Make diagonal cut (a=50 mm) to floor lining of right rear corner of rear blower motor (M2/1).
    Fig 1: Identifying Rear Blower Motor, Cutout In Floor Lining And DVD Player Wiring Harness
    G04608751
  2. Measure dimension (b=510 mm) from center of rear blower motor (M2/1) and dimension (c=120 mm) from inner edge of cutout in floor lining under the 40% rear seat and mark the floor lining.
    Fig 2: Identifying Dimension (b=510 mm) From Center Of Rear Blower Motor (M2/1)
    G04608752
  3. Starting at the marking cut the floor lining towards the left-hand side of the vehicle (d=70 mm).

    IMPORTANT The incision should be located in the center of the transmission tunnel.

  4. Cut floor lining from center of previous incision (d=70 mm) to vehicle rear (e=30 mm).
  5. Route wiring harness video player (2) and wiring harness DVD player (3) from the incision to the rear of the rear blower motor (M2/1) to the cutout in the floor lining under the 40% rear seat under the floor lining.

    IMPORTANT Put down wiring harness for later routing.

    Do not  route wiring harness for additional interface module under the floor lining.

    Fig 3: Identifying Rear Blower Motor And DVD Player Wiring Harness
    G04608753
  6. Route wiring harness for additional interface module (4), wiring harness video player (2) and wiring harness DVD player (3) together along the rear air duct (5).
  7. Route wiring harness for additional interface module (4) on top side of left-hand junction of rear air duct.
  8. Route wiring harness video player (2) and wiring harness DVD player (3) on top side of right-hand junction of rear air duct.
  9. Fasten wiring harness to top side of rear air duct (5) with attached, self-adhesive foamed material (6).
  10. Fasten video player and DVD player wiring harness to outside of bracket on center console (7) using attached self-adhesive foamed material (6).
    Fig 4: Identifying Self-Adhesive Foamed Material, Rear Blower Motor And Rear Air Duct
    G04608754
  11. Route wiring harness video player (2) and wiring harness DVD player (3) to the cutout below the 60% rear seat and upwards out of the floor lining.

    IMPORTANT The wiring harness must be routed as straight and flat as possible in the recess of the transmission tunnel below the floor lining.

  12. Slide any protruding floor lining cutouts under the wiring harnesses.
  13. Fasten the blue marked wiring harness video player (2) and the red marked wiring harness DVD player (3) to the seat frame of the 60% rear seat using the attached self-adhesive retaining clips (8) and tie straps.

    IMPORTANT The white adhesive tape marking on the wiring harness video player (2) and the red adhesive tape marking on the wiring harness DVD player (3) represent the positions for the retaining clips and tie straps.

    Fig 5: Identifying Self-Adhesive Retaining Clips And DVD Player Wiring Harness
    G04608755