Installation [10/2022 - ]: Procedure
- INSTALL VALVE STEM CAP
Refer to PROCEDURE - Step 17 - INSTALL VALVE LASH ADJUSTER ASSEMBLY
Refer to PROCEDURE - Step 18 - INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
Refer to PROCEDURE - Step 19 - INSTALL EXHAUST CAMSHAFT SUB-ASSEMBLY
- Clean the exhaust camshaft sub-assembly journals and camshaft housing sub-assembly.
- Apply a light coat of engine oil to the exhaust camshaft sub-assembly journals and camshaft housing sub-assembly.
- Install the exhaust camshaft sub-assembly to the camshaft housing sub-assembly.
- Perform "Inspection After Repair" after replacing the exhaust camshaft sub-assembly.
Refer to INITIALIZATION [10/2022 - ]
- INSTALL INTAKE CAMSHAFT SUB-ASSEMBLY
- Clean the intake camshaft sub-assembly journals and camshaft housing sub-assembly.
- Apply a light coat of engine oil to the intake camshaft sub-assembly journals and camshaft housing sub-assembly.
- Install the intake camshaft sub-assembly to the camshaft housing sub-assembly.
- Perform "Inspection After Repair" after replacing the intake camshaft sub-assembly.
Refer to INITIALIZATION [10/2022 - ]
- INSTALL CAMSHAFT BEARING CAP
Refer to PROCEDURE - Step 22 - INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY
Refer to PROCEDURE - Step 23 - INSTALL FUEL PUMP LIFTER GUIDE
Refer to PROCEDURE - Step 24 - INSTALL TIMING CHAIN COVER ASSEMBLY
Refer to PROCEDURE - Step 26 - INSTALL CAMSHAFT TIMING GEAR ASSEMBLY
Refer to PROCEDURE - Step 27 - INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY
Refer to PROCEDURE - Step 28 - INSTALL NO. 1 CHAIN VIBRATION DAMPER
Refer to PROCEDURE - Step 29
- INSTALL CHAIN SUB-ASSEMBLY
Refer to PROCEDURE - Step 30 - INSTALL CHAIN TENSIONER SLIPPER
Refer to PROCEDURE - Step 31
- INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY
Refer to PROCEDURE - Step 32 - INSTALL NO. 2 CHAIN VIBRATION DAMPER
Refer to PROCEDURE - Step 33
- INSTALL OIL PUMP DRIVE CHAIN SUB-ASSEMBLY
Refer to PROCEDURE - Step 34 - SET NO. 1 CYLINDER TO TDC (COMPRESSION)
Refer to PROCEDURE - Step 34 - INSTALL NO. 2 TIMING CHAIN COVER ASSEMBLY
Refer to PROCEDURE - Step 36 - INSTALL TIMING CHAIN CASE OIL SEAL
Refer to PROCEDURE - Step 1 - INSTALL INJECTOR HOLDER SUB-ASSEMBLY
Refer to PROCEDURE - Step 39 - INSTALL SPARK PLUG TUBE GASKET
Refer to PROCEDURE - Step 41 - INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 42 - INSTALL CRANKSHAFT PULLEY ASSEMBLY
Refer to PROCEDURE - Step 43 - INSTALL FUEL INJECTOR SEAL
Refer to PROCEDURE - Step 1 - INSTALL INJECTOR VIBRATION INSULATOR
Refer to PROCEDURE - Step 2 - INSTALL C-RING
Refer to PROCEDURE - Step 3 - INSTALL NO. 1 FUEL INJECTOR BACK-UP RING
Refer to PROCEDURE - Step 4 - INSTALL NO. 3 FUEL INJECTOR BACK-UP RING
Refer to PROCEDURE - Step 5 - INSTALL NOZZLE HOLDER CLAMP
- INSTALL DIRECT FUEL INJECTOR ASSEMBLY
Refer to PROCEDURE - Step 7 - INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 8 - INSTALL NO. 1 VACUUM PUMP O-RING
Refer to PROCEDURE - Step 1 - INSTALL VACUUM PUMP ASSEMBLY
Refer to PROCEDURE - Step 2 - INSTALL CAM TIMING OIL CONTROL SOLENOID O-RING
Refer to PROCEDURE - Step 1 - INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side)
Refer to PROCEDURE - Step 2 - INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side)
Refer to PROCEDURE - Step 3 - INSTALL OIL PRESSURE CONTROL VALVE ASSEMBLY
Refer to PROCEDURE - Step 1 - INSTALL NO. 1 HEAT INSULATOR BRACKET
Refer to PROCEDURE - Step 6
- INSTALL WATER BY-PASS GASKET
Refer to PROCEDURE - Step 7 - INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 8
- INSTALL WATER BY-PASS HOSE
- INSTALL EXHAUST PIPE HEAT INSULATOR
Refer to PROCEDURE - Step 5 - INSTALL CONVERTER WITH CATALYST ASSEMBLY
Refer to INSTALLATION [10/2022 - ]
- INSTALL IGNITION COIL ASSEMBLY
Refer to PROCEDURE - Step 2 - INSTALL FUEL PUMP LIFTER ASSEMBLY
Refer to PROCEDURE - Step 1 - INSTALL FUEL PUMP SPACER GASKET
- TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY
Refer to PROCEDURE - Step 3 - TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 4 - INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY
Refer to PROCEDURE - Step 5 - INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 6 - CONNECT FUEL TUBE SUB-ASSEMBLY
Refer to PROCEDURE - Step 7 - CONNECT WATER OUTLET STAY
Refer to PROCEDURE - Step 28
- CONNECT NO. 3 TURBO WATER HOSE
Refer to PROCEDURE - Step 8 - CONNECT NO. 2 TURBO WATER HOSE
Refer to PROCEDURE - Step 7 - INSTALL COMPRESSOR INLET ELBOW SUB-ASSEMBLY
Refer to PROCEDURE - Step 12 - INSTALL VACUUM REGULATING VALVE ASSEMBLY
Refer to PROCEDURE - Step 1 - CONNECT NO. 2 FUEL VAPOR FEED HOSE
- INSTALL AIR TUBE ASSEMBLY
Refer to PROCEDURE - Step 15 - CONNECT NO. 1 VENTILATION PRESSURE SENSOR HOSE
- INSTALL PURGE VALVE (PURGE VSV)
Refer to PROCEDURE - Step 16
- INSTALL NO. 2 ENGINE COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 19
- INSTALL ENGINE HANGERS
Refer to PROCEDURE - Step 55 - REMOVE ENGINE ASSEMBLY FROM ENGINE STAND
Refer to INSTALLATION [10/2022 - ]