Installation [10/2022 - ]: Procedure

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Using an 8 mm socket wrench, install the wire harness clamp bracket to the No. 2 timing chain cover assembly with the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

   2. Using an 8 mm socket wrench, install the wire harness clamp bracket to the crankshaft bearing cap with the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Claw

   -

   -

   1. Install a new water by-pass gasket to the water by-pass pipe sub-assembly.
      NOTE:

      Make sure that the claws of the water by-pass gasket are toward the water by-pass pipe sub-assembly side.

Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Using an 8 mm socket wrench, install the wire harness with bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

   2. Engage the 2 clamps.
   3. Connect the 4 connectors.

Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Connect the fuel tube sub-assembly to the fuel delivery pipe.

      Refer to PRECAUTION [10/2022 - ]

   2. Connect the fuel tube sub-assembly to the fuel (engine room side) pump assembly.

      Refer to PRECAUTION [10/2022 - ]

   3. Install the EFI fuel pipe clamp (fuel delivery pipe side) to the fuel tube connector.

Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Install a new exhaust manifold to head gasket.
   2. Temporarily install the turbocharger sub-assembly to the cylinder head sub-assembly by tightening 4 new nuts by 2 or 3 threads.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Claw

   -

   -

   1. Install a new No. 1 turbo oil outlet gasket to the No. 1 turbo oil pipe.
      NOTE:

      Make sure that the claws of the No. 1 turbo oil outlet gasket are toward the No. 1 turbo oil pipe side.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Turbo Oil Inlet Gasket	*2	Gasket
   	Bolt		Nut
   	Oil Pipe Union Bolt	-	-

   1. Install a new turbo oil inlet gasket and gasket.

      HINT: 

      Face the straight part of the turbo oil inlet gasket toward the outside of the engine.

   2. Temporarily install the No. 1 turbo oil pipe to the turbocharger sub-assembly and cylinder block sub-assembly by tightening the oil pipe union bolt, 2 bolts and 2 nuts by 2 or 3 threads.

2. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Bolt		Nut
   	Oil Pipe Union Bolt	-	-

   1. Temporarily install the turbocharger sub-assembly to the cylinder head sub-assembly by tightening the 4 nuts until the turbocharger sub-assembly is seated.
   2. Temporarily install the No. 1 turbo oil pipe to the turbocharger sub-assembly by tightening the 2 nuts until the No. 1 turbo oil pipe is seated.
   3. Temporarily install the No. 1 turbo oil pipe to the cylinder block sub-assembly by tightening the 2 bolts and oil pipe union bolt until the No. 1 turbo oil pipe is seated.

3. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Bolt		Nut
   	Oil Pipe Union Bolt	-	-

   1. Uniformly tighten the 4 nuts in the order shown in the illustration.

      Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

   2. Uniformly tighten the 2 bolts, oil pipe union bolt and 2 nuts in the order shown in the illustration.

      Bolt 

      Torque: 24 N.m (245 kgf/cm, 18 ft.lbf) 

      Oil Pipe Union Bolt 

      Torque: 35 N.m (357 kgf/cm, 26 ft.lbf) 

      Nut 

      Torque: 12 N.m (122 kgf/cm, 9 ft.lbf) 

Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 9

Refer to INSTALLATION [10/2022 - ]

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Claw

   -

   -

   1. Install a new water outlet gasket to the front water by-pass joint.
      NOTE:

      Make sure that the claws of the water outlet gasket are toward the front water by-pass joint side.

Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

Refer to PROCEDURE - Step 1

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Apply a light coat of engine oil to a new O-ring.
   2. Install the O-ring to the engine oil level dipstick guide.
   3. Using an 8 mm socket wrench, install the engine oil level dipstick guide to the intake manifold with intercooler assembly with the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

   4. Install the engine oil level dipstick.

Refer to PROCEDURE - Step 16

Refer to PROCEDURE - Step 19

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Install the drive shaft bearing bracket to the cylinder block sub-assembly with the 3 bolts.

      Torque: 63.7 N.m (650 kgf/cm, 47 ft.lbf) 

      NOTE:

      Make sure that there is no oil on the threads of the bolts.