LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2019 >> LS 500 Base, RWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical System - Service Information (2 Of 5) >> Engine Assembly >> Removal [09/2018 - 10/2020] >> Procedure

Removal [09/2018 - 10/2020]: Procedure

  1. PRECAUTION 
    NOTE:

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

    Refer to PRECAUTION [12/2017 - 10/2020]

  2. AIR SUSPENSION CONTROL PROHIBITED (w/ Air Suspension) 

    Refer to PRECAUTION [12/2017 - ]

  3. REMOVE LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 24

  4. REMOVE TOOL BOX 

    Refer to PROCEDURE - Step 2

  5. DISCHARGE FUEL SYSTEM PRESSURE 

    Refer to PROCEDURE - Step 1

  6. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [09/2018 - 10/2020]

  7. PARKING LOCK FORCED RELEASE 
  8. REMOVE UPPER RADIATOR SUPPORT SEAL 
    1. Remove the 7 clips and upper radiator support seal.
      GTY782505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE RADIATOR COVER PLATE 
    1. Remove the 7 clips and radiator cover plate.
      GTY782506Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE LOWER RADIATOR AIR DEFLECTOR 
    1. Remove the 6 clips and lower radiator air deflector.
      GTY782499Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE V-BANK COVER SUB-ASSEMBLY 
    1. GTY775369Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Pin
      *b Hook

      Raise the front of the V-bank cover sub-assembly to detach the 2 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover sub-assembly.

  12. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 

    Refer to PROCEDURE - Step 4

  13. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  14. REMOVE FRONT WHEEL 

    Refer to REMOVAL [12/2017 - 10/2023]

  15. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY (for 2WD) 
    1. Remove the 15 screws, 3 clips and No. 1 engine under cover assembly.
      GTY782500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE TRANSMISSION UNDER COVER (for 2WD) 
    1. Remove the 2 bolts, 2 screws and transmission under cover.
      GTY797367Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Screw
      Bolt
  17. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY (for 2WD) 
    1. Remove the 10 bolts, clip and No. 2 engine under cover assembly.
      GTY828888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE FRONT SUSPENSION MEMBER BRACE (for 2WD) 
    1. Remove the 4 bolts and front suspension member brace.
      GTY782494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for 2WD) 
    1. Remove the 4 bolts and strut bar bracket support sub-assembly.
      GTY782496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY (for AWD) 
    1. Remove the 12 screws, 3 clips and No. 1 engine under cover assembly.
      GTY828884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE TRANSMISSION UNDER COVER (for AWD) 
    1. Remove the 4 bolts, screw and transmission under cover.
      GTY790268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Screw
      Bolt
  22. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY (for AWD) 
    1. Remove the 11 bolts, and No. 2 engine under cover assembly.
      GTY782484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE FRONT SUSPENSION MEMBER BRACE (for AWD) 
    1. Remove the 4 bolts and front suspension member brace.
      GTY782485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for AWD) 
    1. Remove the 7 bolts and strut bar bracket support sub-assembly.
      GTY782486Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. DRAIN ENGINE OIL 

    Refer to PROCEDURE - Step 4

  26. DRAIN ENGINE COOLANT 

    Refer to PROCEDURE - Step 8

  27. DRAIN COOLANT (for Intercooler) 

    Refer to PROCEDURE - Step 4

  28. DRAIN AUTOMATIC TRANSMISSION FLUID 
  29. DRAIN DIFFERENTIAL OIL (for AWD) 

    Refer to PROCEDURE - Step 2

  30. REMOVE FRONT WIPER ARM HEAD CAP 

    Refer to PROCEDURE - Step 2

  31. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH 

    Refer to PROCEDURE - Step 3

  32. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH 

    Refer to PROCEDURE - Step 4

  33. REMOVE FRONT FENDER REINFORCEMENT SUB-ASSEMBLY TOP LH 

    Refer to PROCEDURE - Step 2

  34. REMOVE HOOD TO COWL TOP SEAL 

    Refer to PROCEDURE - Step 6

  35. REMOVE COWL TOP VENTILATOR LOUVER REINFORCEMENT 

    Refer to PROCEDURE - Step 7

  36. REMOVE CENTER NO. 2 COWL TOP VENTILATOR LOUVER 

    Refer to PROCEDURE - Step 8

  37. REMOVE CENTER COWL TOP VENTILATOR LOUVER 

    Refer to PROCEDURE - Step 9

  38. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 10

  39. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH 
    1. Remove the 2 bolts and radiator support to crossmember brace sub-assembly LH.
      GTY782481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH 
    1. Remove the 2 bolts and radiator support to crossmember brace sub-assembly RH.
      GTY782482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE FENDER APRON BRACE SUB-ASSEMBLY LH 
    1. Remove the 2 bolts and fender apron brace sub-assembly LH.
      GTY775753Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE FENDER APRON BRACE SUB-ASSEMBLY RH 
    1. Remove the 2 bolts and fender apron brace sub-assembly RH.
      GTY775748Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE AIR CLEANER ASSEMBLY LH 
    1. Disconnect the mass air flow meter sub-assembly connector.
      GTY782476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the clamp and disconnect the wire harness clamp from the air cleaner assembly LH.
    3. Disconnect the vacuum hose sub-assembly.
    4. Pull out the 3 air cleaner assembly LH pins from the air cleaner support bracket and radiator upper support.
      GTY817960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Air Cleaner Support
    5. Loosen the hose clamp and remove the air cleaner assembly LH.
  44. REMOVE AIR CLEANER ASSEMBLY RH 
    1. Disconnect the mass air flow meter sub-assembly connector.
      GTY828880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the vacuum switching valve assembly connector.
    3. Detach the 2 clamps and disconnect the wire harness clamp from the air cleaner assembly RH.
    4. Disconnect the 2 vacuum hose sub-assemblies.
    5. Pull out the 3 air cleaner assembly RH pins from the air cleaner support bracket and radiator upper support.
      GTY823306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Air Cleaner Support
    6. Loosen the hose clamp and remove the air cleaner assembly RH.
  45. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE 
    1. Slide the clip and disconnect the No. 1 fuel vapor feed hose from the fuel vapor feed pipe.
      GTY818421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE RADIATOR RESERVE TANK ASSEMBLY 

    Refer to PROCEDURE - Step 30

  47. REMOVE INTERCOOLER RESERVE TANK ASSEMBLY 

    Refer to PROCEDURE - Step 31

  48. DISCONNECT NO. 3 RADIATOR HOSE 

    Refer to PROCEDURE - Step 32

  49. DISCONNECT NO. 4 RADIATOR HOSE 

    Refer to PROCEDURE - Step 33

  50. DISCONNECT INLET HEATER WATER HOSE 
    1. Release the retainer and disconnect the inlet heater water hose from the No. 1 water by-pass tube as shown in the illustration.
      GTY787886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer
  51. DISCONNECT OUTLET HEATER WATER HOSE 
    1. Release the retainer and disconnect the outlet heater water hose from the No. 1 water by-pass pipe as shown in the illustration.
      GTY777949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer
  52. DISCONNECT NO. 1 VACUUM HOSE CONNECTOR 

    Refer to PROCEDURE - Step 16

  53. REMOVE WATER INLET HOSE 

    Refer to PROCEDURE - Step 16

  54. REMOVE NO. 1 OIL COOLER OUTLET HOSE 

    Refer to PROCEDURE - Step 17

  55. REMOVE NO. 1 OIL COOLER INLET HOSE 

    Refer to PROCEDURE - Step 18

  56. REMOVE NO. 1 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 19

  57. DISCONNECT NO. 2 ENGINE WIRE 

    HINT: 

    After disconnecting the wire harness, secure it with tape or equivalent to keep it out of the way.

    1. Remove the upper relay block cover from the No. 1 engine room relay block.
    2. Detach the clamp.
      GTY775749Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the bolt.
    4. Detach the 2 claws and disconnect the No. 2 engine wire from the No. 1 engine room relay block.
  58. DISCONNECT ENGINE WIRE 

    HINT: 

    After disconnecting the wire harness, secure it with tape or equivalent to keep it out of the way.

    1. for 2WD:
      GTY824462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for 2WD
      *B for AWD
      1. Detach the clamp.
    2. for AWD:
      1. Detach the 2 clamps.
    3. Remove the nut.
    4. Detach the 2 claws and disconnect the engine wire from the No. 1 engine room relay block.
    5. Disconnect the 2 ECM connectors.
      GTY775744Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PROCEDURE - Step 3

    6. Detach the clamp.
    7. Detach the 2 claws and disconnect the No. 1 semiconductor power integration ECU from the No. 1 engine room relay block.
      GTY775745Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Disconnect the 2 connectors.
      GTY775746Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Detach the claw and disconnect the junction connector.
    10. Detach the 2 claws and disconnect the connector holder from the No. 1 engine room relay block.
      GTY794547Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Disconnect in this Direction
  59. DISCONNECT NO. 3 ENGINE WIRE 

    HINT: 

    After disconnecting the wire harness, secure it with tape or equivalent to keep it out of the way.

    1. Detach the clamp.
      GTY782456Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and disconnect the No. 3 engine wire from the timing chain or belt cover sub-assembly and wire harness clamp bracket.
  60. DISCONNECT NO. 3 ENGINE ROOM WIRE 

    HINT: 

    After disconnecting the wire harness, secure it with tape or equivalent to keep it out of the way.

    1. RH Side:
      GTY775742Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disconnect the 2 connectors.
      2. Detach the 3 clamps and disconnect the No. 3 engine room wire.
    2. LH Side:
      GTY788362Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 3 Engine Room Wire
      *2 No. 13 Connector Holder
      1. Disconnect the connector.
      2. Detach the claw and disconnect the No. 13 connector holder.
      3. Remove the 2 bolts and disconnect the No. 3 engine room wire.
  61. REMOVE AIR CLEANER SUPPORT BRACKET 
    1. Remove the 2 bolts and air cleaner support bracket.
      GTY782455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. for 2WD:

      Refer to PROCEDURE - Step 21

    2. for AWD:

      Refer to PROCEDURE - Step 28

  63. DISCONNECT SUCTION HOSE SUB-ASSEMBLY 
    1. for 2WD:

      Refer to PROCEDURE - Step 22

    2. for AWD:

      Refer to PROCEDURE - Step 29

  64. DISCONNECT FUEL TUBE SUB-ASSEMBLY 
    1. Disconnect the fuel tube sub-assembly.
      GTY788122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [12/2017 - 10/2020]

  65. DISCONNECT INTERCOOLER COOLING WATER INLET HOSE AND INTERCOOLER COOLING WATER OUTLET HOSE 
    1. Slide the clips and disconnect the intercooler cooling water inlet hose and intercooler cooling water outlet hose from the No. 1 water by-pass tube.
      GTY777025Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. REMOVE FRONT BUMPER COVER 
    1. for Sport Package:

      Refer to REMOVAL [09/2018 - 10/2020]

    2. except Sport Package:

      Refer to REMOVAL [09/2018 - 10/2020]

  67. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 
    1. w/o Active Stabilizer System:
      GTY774977Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/o Active Stabilizer System
      *B w/ Active Stabilizer System
      *1 Bracket
      1. Remove the 6 nuts and No. 2 front bumper reinforcement sub-assembly.
    2. w/ Active Stabilizer System:
      1. Remove the 6 nuts, bracket and No. 2 front bumper reinforcement sub-assembly.
  68. REMOVE RADIATOR SUPPORT EXTENSION LH 
    1. Open a part of the front fender liner LH as shown in the illustration.
      GTY829719Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts, detach the 2 claws and remove the radiator support extension LH from the radiator support opening cover.
      GTY786281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  69. REMOVE RADIATOR SUPPORT EXTENSION RH 
    1. Open a part of the front fender liner RH as shown in the illustration.
      GTY786279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts, detach the 2 claws and remove the radiator support extension RH from the radiator support opening cover.
      GTY786280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  70. REMOVE RADIATOR SUPPORT OPENING COVER 
    1. Remove the 4 bolts, detach the 3 claws and remove the radiator support opening cover from the front crossmember sub-assembly.
      GTY786444Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  71. DISCONNECT FRONT ACTIVE STABILIZER CONTROL ECU CONNECTOR (w/ Active Stabilizer System) 
    1. Detach the clamp and disconnect the 3 connectors.
      GTY828876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. REMOVE REAR FRAME RAIL SUB-ASSEMBLY LH 
    1. for 2WD:
      GTY782454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 3 bolts, 2 nuts and rear frame rail sub-assembly LH.
    2. GTY782438Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      for AWD:

      1. Remove the 3 bolts and rear frame rail sub-assembly LH.
  73. REMOVE REAR FRAME RAIL SUB-ASSEMBLY RH 
    1. for 2WD:
      GTY828873Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 3 bolts, 2 nuts and rear frame rail sub-assembly RH.
    2. GTY782441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      for AWD:

      1. Remove the 3 bolts and rear frame rail sub-assembly RH.
  74. REMOVE REAR FLOOR SIDE MEMBER COVER LH 

    Refer to PROCEDURE - Step 1

  75. REMOVE REAR FLOOR SIDE MEMBER COVER RH 

    Refer to PROCEDURE - Step 2

  76. REMOVE NO. 2 FLOOR BOARD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  77. REMOVE FLOOR BOARD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4

  78. REMOVE NO. 3 EXHAUST PIPE SUPPORT BRACKET 

    Refer to PROCEDURE - Step 5

  79. REMOVE FRONT CENTER FLOOR BRACE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 6

  80. INSTALL SST WITH FRONT EXHAUST PIPE ASSEMBLY 

    Refer to PROCEDURE - Step 7

  81. REMOVE FRONT EXHAUST PIPE ASSEMBLY 

    Refer to PROCEDURE - Step 8

  82. REMOVE NO. 1 CENTER FLOOR HEAT INSULATOR SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2

  83. REMOVE NO. 2 FUEL TANK PROTECTOR 

    Refer to PROCEDURE - Step 3

  84. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY 

    Refer to PROCEDURE - Step 4

  85. SEPARATE STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY (for 2WD) 

    Refer to PROCEDURE - Step 13

  86. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 15

  87. DISCONNECT FRONT SKID CONTROL SENSOR WIRE LH (for 2WD) 

    Refer to PROCEDURE - Step 4

  88. DISCONNECT FRONT SKID CONTROL SENSOR WIRE RH (for 2WD) 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  89. DISCONNECT FRONT SPEED SENSOR LH (for AWD) 

    Refer to PROCEDURE - Step 7

  90. DISCONNECT FRONT SPEED SENSOR RH (for AWD) 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  91. REMOVE FRONT AXLE SHAFT NUT LH (for AWD) 

    Refer to PROCEDURE - Step 10

  92. REMOVE FRONT AXLE SHAFT NUT RH (for AWD) 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  93. DISCONNECT FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH 
    1. for 2WD:

      Refer to PROCEDURE - Step 7

    2. for AWD:

      Refer to PROCEDURE - Step 5

  94. DISCONNECT FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY RH 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  95. DISCONNECT DISC BRAKE CYLINDER ASSEMBLY LH 

    Refer to PROCEDURE - Step 5

  96. DISCONNECT DISC BRAKE CYLINDER ASSEMBLY RH 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  97. REMOVE FRONT DISC LH 
    1. for 6-Pot Caliper:

      Refer to PROCEDURE - Step 8

    2. except 6-Pot Caliper:

      Refer to PROCEDURE - Step 9

  98. REMOVE FRONT DISC RH 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  99. REMOVE FRONT DISC BRAKE DUST COVER LH 

    Refer to PROCEDURE - Step 7

  100. REMOVE FRONT DISC BRAKE DUST COVER RH 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  101. DISCONNECT TIE ROD ASSEMBLY LH 
    1. for 2WD:

      Refer to PROCEDURE - Step 14

    2. for AWD:

      Refer to PROCEDURE - Step 16

  102. DISCONNECT TIE ROD ASSEMBLY RH 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  103. DISCONNECT FRONT STABILIZER LINK ASSEMBLY LH (for 2WD) 

    Refer to PROCEDURE - Step 6

  104. DISCONNECT FRONT STABILIZER LINK ASSEMBLY RH (for 2WD) 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  105. DISCONNECT FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY LH (for 2WD) 

    Refer to PROCEDURE - Step 14

  106. DISCONNECT FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY RH (for 2WD) 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  107. DISCONNECT FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY LH (for AWD) 
    1. Remove the bolt. Then disconnect the absorber and absorber bracket.
      GTY782442Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  108. DISCONNECT FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY RH (for AWD) 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  109. DISCONNECT FRONT SHOCK ABSORBER ASSEMBLY LH (for 2WD) 

    Refer to PROCEDURE - Step 13

  110. DISCONNECT FRONT SHOCK ABSORBER ASSEMBLY RH (for 2WD) 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  111. DISCONNECT FRONT SHOCK ABSORBER ASSEMBLY LH (for AWD) 
    1. Remove the bolt. Then disconnect the absorber and absorber bracket.
      GTY782442Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  112. DISCONNECT FRONT SHOCK ABSORBER ASSEMBLY RH (for AWD) 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  113. DISCONNECT STEERING KNUCKLE ASSEMBLY LH 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

    1. for 2WD:

      Refer to PROCEDURE - Step 3

    2. for AWD:

      Refer to PROCEDURE - Step 4

  114. DISCONNECT STEERING KNUCKLE ASSEMBLY RH 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  115. REMOVE STEERING KNUCKLE LH (for 2WD) 
    1. Remove the 2 bolts, 2 nuts and steering knuckle LH.
      GTY828871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  116. REMOVE STEERING KNUCKLE RH (for 2WD) 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  117. REMOVE STEERING KNUCKLE LH (for AWD) 

    Refer to PROCEDURE - Step 15

  118. REMOVE STEERING KNUCKLE RH (for AWD) 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  119. REMOVE ENGINE SIDE COVER LH (for 2WD) 

    Refer to PROCEDURE - Step 9

  120. REMOVE ENGINE SIDE COVER RH (for 2WD) 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  121. REMOVE REAR LOWER ARM MOUNTING REINFORCEMENT SUB-ASSEMBLY LH (for 2WD) 

    Refer to PROCEDURE - Step 10

  122. REMOVE REAR LOWER ARM MOUNTING REINFORCEMENT SUB-ASSEMBLY RH (for 2WD) 

    HINT: 

    Remove the RH side following the same procedure as for the LH side.

  123. REMOVE NO. 3 TURBO INSULATOR 

    Refer to PROCEDURE - Step 13

  124. REMOVE NO. 6 TURBO INSULATOR 
    1. Remove the bolt, nut and No. 6 turbo insulator.
      GTY776489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  125. INSTALL ENGINE HANGER 
    1. Install the No. 1 engine hanger and No. 2 engine hanger with the 4 bolts as shown in the illustration.
      GTY832161Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a No. 1 Engine Hanger
      *b No. 2 Engine Hanger

      Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

      HINT: 

      No. 1 Engine Hanger 12281-70080
      No. 2 Engine Hanger 12282-70050
      Bolt 91552-F1040
  126. DISCONNECT THROTTLE LINK CONNECTING ROD ASSEMBLY 
    1. Detach the 2 claws and disconnect the cover from the throttle link connecting rod assembly as shown in the illustration.
      GTY787433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Cover
      Disconnect in this Direction
    2. Disconnect the parking lock release lever assembly cable end from the throttle link connecting rod assembly cable end.
      GTY788487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Parking Lock Release Lever Assembly Cable End
      *2 Throttle Link Connecting Rod Assembly Cable End
  127. DISCONNECT NO. 2 GROUND WIRE 
    1. for 2WD:
      GTY782434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the bolt and disconnect the No. 2 ground wire.
    2. for AWD:
      GTY828872Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the bolt and disconnect the No. 2 ground wire.
  128. REMOVE ENGINE AND TRANSMISSION ASSEMBLY (for 2WD) 
    1. Set the engine on an engine lifter.
      GTY809450Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Place Wooden Block or Plate Attachments
      NOTE:
      • Place wooden blocks or plate lift attachments so that the engine is level.
      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.
      • Never install attachments to the oil pan of the engine assembly or transmission as doing so may deform the oil pan.
    2. Remove the 6 bolts, and then separate the rear engine mounting member.
      GTY782429Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and 2 nuts shown in the illustration.
      GTY787896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Nut
    4. Operate the engine lifter, then slowly remove the engine and transmission assembly from the vehicle.
      NOTE:
      • Make sure the engine is clear of all wiring and hoses.
      • While lowering the engine from the vehicle, do not allow it to contact the vehicle.
    5. Attach an engine sling device and hang the engine with a chain block.
      NOTE:

      Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

  129. REMOVE ENGINE AND TRANSMISSION ASSEMBLY (for AWD) 
    1. Set the engine on an engine lifter.
      GTY795098Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Place Wooden Block or Plate Attachments
      NOTE:
      • Place wooden blocks or plate lift attachments so that the engine is level.
      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.
      • Never install attachments to the oil pan of the engine assembly or transmission as doing so may deform the oil pan.
    2. Remove the 6 bolts, and then separate the rear engine mounting member.
      GTY782423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and 2 nuts shown in the illustration.
      GTY811292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Nut
    4. Operate the engine lifter, then slowly remove the engine and transmission assembly from the vehicle.
      NOTE:
      • Make sure the engine is clear of all wiring and hoses.
      • While lowering the engine from the vehicle, do not allow it to contact the vehicle.
    5. Attach an engine sling device and hang the engine with a chain block.
      NOTE:

      Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

  130. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE 

    Refer to PROCEDURE - Step 5

  131. REMOVE AIR FUEL RATIO SENSOR 

    Refer to REMOVAL [12/2017 - ]

  132. REMOVE NO. 4 TURBO INSULATOR 

    Refer to PROCEDURE - Step 4

  133. REMOVE NO. 2 TURBO INSULATOR 

    Refer to PROCEDURE - Step 7

  134. REMOVE CONVERTER ASSEMBLY LH 

    Refer to PROCEDURE - Step 6

  135. REMOVE NO. 2 MANIFOLD STAY 

    Refer to PROCEDURE - Step 7

  136. REMOVE CONVERTER ASSEMBLY RH 

    Refer to PROCEDURE - Step 8

  137. REMOVE MANIFOLD STAY 

    Refer to PROCEDURE - Step 9

  138. REMOVE PROPELLER SHAFT HEAT INSULATOR 

    Refer to PROCEDURE - Step 3

  139. LOOSEN FRONT PROPELLER SHAFT ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 2

  140. REMOVE FRONT PROPELLER SHAFT ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 4

  141. DISCONNECT FRONT FRAME ASSEMBLY (for AWD) 
    1. Remove the 4 nuts, then disconnect the front frame assembly from the engine.
      GTY824716Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a LH Side
      *b RH Side
  142. REMOVE FRONT ENGINE MOUNTING INSULATOR (for AWD) 

    HINT: 

    Only perform this procedure when replacement of the front engine mounting insulator is necessary.

    1. GTY965276Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a LH Side
      *b RH Side

      Remove the 2 bolts and 2 front engine mounting insulators.

  143. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH (for AWD) 
    1. Remove the bolt and wire harness clamp bracket from the front No. 1 engine mounting bracket RH.
    2. Remove the 4 bolts and front No. 1 engine mounting bracket RH.
      GTY782816Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  144. REMOVE FLYWHEEL HOUSING SIDE STAY 

    Refer to PROCEDURE - Step 11

  145. REMOVE STARTER COVER 

    Refer to PROCEDURE - Step 12

  146. REMOVE STARTER ASSEMBLY 

    Refer to PROCEDURE - Step 13

  147. REMOVE FLYWHEEL HOUSING SIDE COVER 
    1. for 2WD:

      Refer to PROCEDURE - Step 16 [09/2018 - 09/2019] , or refer to PROCEDURE - Step 16 [09/2019 - 10/2020]

    2. for AWD:

      Refer to PROCEDURE - Step 20 [09/2018 - 09/2019] , or refer to PROCEDURE - Step 20 [09/2019 - 10/2020]

  148. REMOVE DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT 
    1. for 2WD:

      Refer to PROCEDURE - Step 18 [09/2018 - 09/2019] , or refer to PROCEDURE - Step 18 [09/2019 - 10/2020]

    2. for AWD:

      Refer to PROCEDURE - Step 23 [09/2018 - 09/2019] , or refer to PROCEDURE - Step 23 [09/2019 - 10/2020]

  149. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY (for 2WD) 

    Refer to PROCEDURE - Step 23 [09/2018 - 09/2019] , or refer to PROCEDURE - Step 21 [09/2019 - 10/2020]

  150. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY WITH TRANSFER (for AWD) 

    Refer to PROCEDURE - Step 29 [09/2018 - 09/2019] , or refer to PROCEDURE - Step 27 [09/2019 - 10/2020]

  151. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  152. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH (for AWD) 

    Refer to PROCEDURE - Step 4

  153. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (for AWD) 

    Refer to PROCEDURE - Step 5

  154. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH (for AWD) 

    Refer to PROCEDURE - Step 6

  155. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 4

  156. DISCONNECT FRONT FRAME CROSSMEMBER SUB-ASSEMBLY (for 2WD) 
    1. Remove the 2 bolts, then disconnect the front frame crossmember sub-assembly from the engine.
      GTY812626Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a LH Side
      *b RH Side
  157. REMOVE FRONT ENGINE MOUNTING INSULATOR (for 2WD) 

    HINT: 

    Only perform this procedure when replacement of the front engine mounting insulator is necessary.

    1. Remove the 2 nuts and 2 front engine mounting insulators.
      GTY787318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a LH Side
      *b RH Side
  158. REMOVE REAR ENGINE MOUNTING MEMBER 
    1. for 2WD:
      GTY828869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 3 nuts and rear engine mounting member from the rear engine mounting insulator.
    2. for AWD:
      GTY782419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 3 nuts and rear engine mounting member from the rear engine mounting insulator.
  159. REMOVE REAR ENGINE MOUNTING INSULATOR 
    1. for 2WD:

      Refer to PROCEDURE - Step 20 [09/2018 - 09/2019] , or refer to PROCEDURE - Step 20 [09/2019 - 10/2020]

    2. for AWD:

      Refer to PROCEDURE - Step 25 [09/2018 - 09/2019] , or refer to PROCEDURE - Step 25 [09/2019 - 10/2020]

  160. INSTALL ENGINE STAND 
    1. Install the engine to an engine stand with bolts.
      NOTE:
      • Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.
      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.
    2. Remove the 4 bolts and 2 engine hangers.
  161. REMOVE ENGINE WIRE 
  162. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. Detach the 2 clamps and disconnect the No. 6 engine wire from the wire harness clamp bracket.
      GTY783587Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 6 Engine Wire
      *2 Sensor Wire
    2. Detach the clamp and disconnect the sensor wire from the wire harness clamp bracket.
    3. Remove the 2 bolts and wire harness clamp bracket.
      GTY788143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 bolts and wire harness clamp bracket.
      GTY788119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. for 2WD:
      1. Remove the 7 bolts and 7 wire harness clamp brackets.
        GTY788142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. for AWD:
      1. Remove the 10 bolts and 9 wire harness clamp brackets.
        GTY788141Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  163. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH 
    1. for 2WD:
      GTY808295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front No. 1 Engine Mounting Bracket LH
      *2 No. 8 Engine Cover
      1. Remove the 4 bolts, front No. 1 engine mounting bracket LH and No. 8 engine cover.
    2. for AWD:
      GTY782820Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 4 bolts and front No. 1 engine mounting bracket LH.
  164. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH (for 2WD) 
    1. Remove the 4 bolts, front No. 1 engine mounting bracket RH and No. 7 engine cover.
      GTY801290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front No. 1 Engine Mounting Bracket RH
      *2 No. 7 Engine Cover
  165. REMOVE FAN AND GENERATOR V BELT 

    Refer to PROCEDURE - Step 9

  166. REMOVE GENERATOR ASSEMBLY 

    Refer to PROCEDURE - Step 6

  167. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY 
    1. for 2WD:

      Refer to PROCEDURE - Step 23

    2. for AWD:

      Refer to PROCEDURE - Step 30

scientia non olet · About LEMON Manuals