Installation Procedure
- Clean the sealing surfaces.
- Install the water outlet (2) and a NEW water outlet seal ring (1).
- Install the 3 water outlet bolts (3) and tighten to 8 N.m (71 lb in).CAUTION: Refer to Fastener Caution .
- Connect the engine coolant temperature sensor (water outlet) wiring harness connector.
- Install the engine oil cooler inlet hose to the water outlet. Refer to Engine Oil Cooler Inlet Hose Replacement (1.4L LUV, 1.8L LUW and LWE) and Engine Oil Cooler Inlet Hose Replacement (2.0L Diesel LUZ) .
- Install the radiator inlet hose to the water outlet. Refer to Radiator Inlet Hose Replacement (1.8L LUW and LWE) , Radiator Inlet Hose Replacement (2.0L Diesel LUZ) and Radiator Inlet Hose Replacement (1.4L LUV) .
- Install the heater inlet hose to the water outlet. Refer to Heater Inlet Hose Replacement (2.0L Diesel LUZ) , Heater Inlet Hose Replacement (1.4L LUV) and Heater Inlet Hose Replacement (1.8L LUW and LWE) .
- Install the engine coolant air bleed hose to the water outlet. Refer to Engine Coolant Air Bleed Hose Replacement (1.8L LUW and LWE) , Engine Coolant Air Bleed Hose Replacement (2.0L Diesel LUZ) and Engine Coolant Air Bleed Hose Replacement (1.4L LUV) .
- Install the charge air cooler outlet air hose to the throttle body. Refer to Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission) and Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission) .
- Fill the cooling system. Refer to Cooling System Draining and Filling (GE-47716 Fill) and Cooling System Draining and Filling (Static Fill) .