Section 16 (Engine Mechanical - 6.2L - Repair Instructions - Off Vehicle (1 Of 3))

• Draining Fluids and Oil Filter Removal
• Crankshaft Balancer Removal
• Engine Flywheel Removal
• Automatic Transmission Flex Plate Removal
• Clutch Pilot Bearing Removal
• Oil Level Indicator and Tube Removal
• Exhaust Manifold Removal - Left Side
• Exhaust Manifold Removal - Right Side
• Water Pump Removal
• Throttle Body Assembly Removal
• Fuel Rail and Injectors Removal
• Intake Manifold Removal
• Engine Coolant Air Bleed Pipe and Hole Cover Removal
• Engine Block Valley Cover Removal (6.2L LS3)
• Valve Lifter Oil Manifold Removal
• Valve Lifter Oil Filter Removal
• Valve Rocker Arm Cover Removal - Left Side
• Valve Rocker Arm Cover Removal - Right Side
• Valve Rocker Arm and Push Rod Removal
• Cylinder Head Removal - Left Side
• Cylinder Head Removal - Right Side
• Valve Lifter Removal (LS3)
• Valve Lifter Removal (L99)
• Engine Oil Cooler Removal
• Oil Filter Removal
• Oil Pan Removal
• Engine Front Cover Removal (LS3)
• Engine Front Cover Removal (L99)
• Crankshaft Rear Oil Seal Housing Removal
• Oil Pump, Screen and Crankshaft Oil Deflector Removal
• Timing Chain and Sprocket Removal
• Timing Chain, Crankshaft Sprocket, Camshaft Position Actuator, and Solenoid Valve Removal
• Camshaft Removal
• Piston, Connecting Rod, and Bearing Removal
• Crankshaft and Bearing Removal
• Engine Block Plug Removal
• Engine Block Cleaning and Inspection
  • Notes
  • Cleaning Procedure
  • Inspection Procedure
  • Measuring the Cylinder for Oversize
• Cylinder Boring and Honing
  • Boring Procedure
  • Honing Procedure
  • Deglazing Procedure
• Crankshaft and Bearing Cleaning and Inspection
  • Notes
  • Cleaning Procedure
  • Inspection Procedure
  • Measuring Main Bearing Clearance - Gaging Plastic Method
  • Measuring Connecting Rod Bearing Clearance - Gaging Plastic Method
  • Measuring Connecting Rod Bearing Clearance - Using J 43690/J 43690-100
• Crankshaft Balancer Cleaning and Inspection
• Engine Flywheel Cleaning and Inspection
• Automatic Transmission Flex Plate Cleaning and Inspection
• Piston and Connecting Rod Disassemble
• Piston, Connecting Rod, and Bearing Cleaning and Inspection
  • Piston, Pin, and Piston Rings
  • Measuring Piston Ring End Gap
  • Connecting Rod and Bearings
• Piston and Connecting Rod Assemble
  • Special Tools
  • Piston and Piston Pin Installation Procedure
  • Piston Ring Installation Procedure
  • Connecting Rod Bearing Installation Procedure
• Camshaft Bearing Removal
  • Notes
  • Tool Usage Information
• Camshaft and Bearings Cleaning and Inspection (without variable valve timing)
  • Notes
  • Measuring Camshaft Lobe Lift
• Camshaft and Bearings Cleaning and Inspection (with variable valve timing)
  • Notes
  • Measuring Camshaft Lobe Lift
• Camshaft Bearing Installation
• Camshaft Timing Chain and Sprocket Cleaning and Inspection