Removal Procedure
WARNING: This page is about a different variant/trim than selected.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
- Drain the cooling system. Refer to Cooling System Draining and Filling (2.0L LHU) .
- Remove the engine sight shield. Refer to Engine Sight Shield Replacement .
- Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement .
- Remove the air cleaner outlet rear duct. Refer to Air Cleaner Outlet Rear Duct Replacement .
- Remove the charge air cooler inlet hose - turbocharger side. Refer to Charge Air Cooler Inlet Hose Replacement (Turbocharger) .
- Remove the turbocharger heat shield. Refer to Turbocharger Heat Shield Replacement .
- Remove the three way catalytic converter. Refer to Three-Way Catalytic Converter Replacement (2.0L LHU) .
- Remove the catalytic converter. Refer to Catalytic Converter Replacement (2.0L LHU) .
- Remove the turbocharger oil return pipe. Refer to Turbocharger Oil Return Pipe Replacement .
- Remove the turbocharger oil feed pipe. Refer to Turbocharger Oil Feed Pipe Replacement .
- Remove the turbocharger coolant feed pipe. Refer to Turbocharger Coolant Feed Pipe Replacement .
- Remove the turbocharger coolant return pipe. Refer to Turbocharger Coolant Return Pipe Replacement .
- Disconnect the engine control module (ECM) wiring harness plug (3) from the turbocharger.
- Loosen the vacuum hose clamp (1) and remove the vacuum hose (2) from the turbocharger air bypass valve.
- Remove the positive crankcase ventilation hose bolt (3).
- Remove the positive crankcase ventilation hose 2).
- Remove and DISCARD the positive crankcase ventilation hose seal ring (1).
- Remove the steering gear heat shield. Refer to Steering Gear Heat Shield Replacement .
- Remove the heater inlet hose from the heater inlet. Refer to Heater Inlet Hose Replacement (2.0L LHU) .
- Remove the heater outlet hose from the heater outlet. Refer to Heater Outlet Hose Replacement (2.0L LHU) .
- Remove the brake and fuel pipe heat shield fasteners (2).
- Remove the brake and fuel pipe heat shield (1).
- Remove the turbocharger brace. Refer to Turbocharger Brace Replacement .
- Remove and DISCARD the 4 turbocharger nuts (2).
- Remove the turbocharger (1).
- Remove and DISCARD the turbocharger gasket (3).