Installing the left intake plenum

Screws of the left intake plenum

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NOTE: RISK OF DAMAGE
Contaminant or foreign body .
Contamination can result in malfunctions, loss of function or leaks .

Adhere to the utmost cleanliness.
Protect components from contamination e.g. by covering.
Close off line connections with seal plugs.

Replace the seal (1).
Parts: Seal

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Check the seal (1) on the charge air cooler (2) for damage, replace it if necessary.

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Clean sealing surface (1) with special tool 0 495 102 (11 4 470) .

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Feed in and install the intake plenum (1).

Tighten the screws (2).

TIGHTENING TORQUES SPECIFICATION

Intake plenum
M6 screw	Tightening torque	10 Nm

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Tighten the screws (1).

TIGHTENING TORQUES SPECIFICATION

Intake plenum
M8 screw	Tightening torque	21.4 Nm

Fasten the wiring harness section (1) on the intake plenum (2) with the clamps (arrows).

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Connect connectors (2) and lock.
The connector (2) must engage audibly.
Connect and lock tank vent line (1).
The tank vent line (1) must engage audibly.

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Connect connectors (1) and lock.
The connector (1) must engage audibly.

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Insert and install the air conditioning compressor (5).

Tighten down screws (4).

TIGHTENING TORQUES SPECIFICATION

Air conditioning compressor to holder/engine
M8	tightening torque	22 Nm

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Connect connectors (3) and lock.
The connector (3) must engage audibly.
Position the drive belt (1) on the belt pulley (2) of the air conditioning compressor (5).
Maintain the preload of the belt tensioner (1) using a suitable socket wrench (3).
Remove the special tool 0 496 268 (11 0 390) (2) from the belt tensioner.

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Loosen the belt tensioner (2) counterclockwise using a suitable socket wrench (1).

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Connect the transmission oil lines (2).
Lock the locks (1) in the arrow direction.
The locks (1) must engage audibly.

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Lock clamp (1).
Clamp (1) must engage audibly.

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Follow-up work

Refer to INSTALLING THE LEFT ENGINE SUPPORT BRACKET .
Refer to INSTALLING FRONT AXLE .
Refer to TIGHTENING THE BOLTS ON THE FRONT AXLE SUPPORT .
Refer to FASTENING THE SWIVEL BEARING ON THE LEFT AND RIGHT .
Refer to REMOVING THE MOBILE LIFTING TABLE .
Refer to FASTENING COOLANT HOSE TO THE FRONT SUBFRAME .
Refer to SECURING THE TRANSMISSION OIL COOLING BRACKET .
Refer to REPLACING THE RADIAL SHAFT SEALS .
Refer to INSTALLING THE OUTPUT SHAFT ON LEFT AND RIGHT .
Refer to INSTALLING THE LEFT AND RIGHT SPRING STRUT HOLDER .
Refer to ATTACHING THE BRAKE CALIPER ON THE LEFT AND RIGHT .
Refer to CONNECTING THE CONNECTORS ON LEFT AND RIGHT .
Refer to CONNECTING THE CONNECTOR TO THE LEFT AND RIGHT VERTICAL ACCELERATION SENSOR .
Refer to SECURING THE WISHBONE ON THE TOP LEFT AND RIGHT ON THE SWIVEL BEARING .
Refer to FASTENING THE RIGHT AND LEFT OUTPUT SHAFTS ONTO THE WHEEL BEARING .
Refer to SECURING THE UNIVERSAL JOINT ON THE STEERING GEAR .
Refer to ATTACHING THE WIRING HARNESS OF THE ACTIVE STABILIZER .
Refer to FASTENING WIRING HARNESS TO THE EPS .
Refer to IF INSTALLED: FASTENING THE AUXILIARY HEATER .
Refer to INSTALLING LEFT AND RIGHT BRAKE VENTILATION DUCT .
Refer to INSTALLING THE LEFT AND RIGHT CRASH LEVER .
Refer to INSTALLING THE WHEEL ARCH COVER ON THE FRONT, BOTTOM LEFT AND RIGHT .
Refer to INSTALLING REINFORCEMENT STRUT .
Refer to REMOVING THE COMBUSTION ENGINE FROM THE INSTALLATION POSITION (INTAKE FILTER HOUSING REMOVED) .
Refer to INSTALLING LEFT INTAKE SILENCER HOUSING .
Refer to INSTALLING ACOUSTIC COVER .
Refer to INSTALLING THE STIFFENING PLATE .
Refer to INSTALLING FRONT UNDERBODY PROTECTION .
Refer to INSTALLING THE REAR SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
Refer to PARTIALLY INSTALLING THE FRONT WHEEL ARCH TRIM (DOOR SILL) AT LEFT AND RIGHT .
Refer to INSTALLING THE COVER OF THE STEERING ASSEMBLY ON THE LEFT AND RIGHT .
Refer to INSTALLING THE FRONT LEFT AND RIGHT WHEELS .
Refer to INSTALLING THE COVER IN THE ENGINE COMPARTMENT AT TOP LEFT AND RIGHT .
Refer to INSTALLING THE CENTER COWL UPPER PART .
Refer to INSTALLING WINDSHIELD PANEL COVER .
Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
Refer to TAKING HOOD OUT OF THE SERVICE POSITION .
Refer to DISCONNECTING ALL BATTERY GROUND LEADS .