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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Final Drive, Differential - Direct Shift Gearbox Transmission 02E (As Of 01.2009)) >> 39 Final Drive, Differential >> Description And Operation >> Flange Shaft And Bevel Box Seals Overview

Flange Shaft And Bevel Box Seals Overview

WARNING: This page is about a different variant/trim than selected.
Fig 1: Identifying Assembly Overview: Flange Shaft And Bevel Box Seals
GWWA39-10228Courtesy of VOLKSWAGEN UNITED STATES, INC.
  1. Nut 
    • 480 Nm
    • For the output flange.
    • Always replace.
  2. Bevel Box Output Flange 
  3. Output Flange Cover Cap 
    • Only replace if damaged.
  4. Seal 
  5. Seal 
  6. Bevel Box 
    • Removing and installing. Refer to BEVEL BOX .
  7. Oil Drain Plug 
    • M6 bolt: 15 Nm
    • M8 bolt: 60 Nm
    • For the bevel box
  8. Seal 
  9. Fill and Inspection Plug 
    • 15 Nm
    • For the bevel box.
    • Always replace.
  10. Bolt 
    • 30 Nm
    • Bevel box to transmission.
    • Quantity: 4
  11. Ventilation Pipe 
  12. Cap 
  13. Countersunk Bolt 
    • 30 Nm
    • Always replace
  14. Right Flange Shaft 
  15. Seal 
    • Always replace after removing the right flange shaft.
    • Removing and installing, refer to RIGHT FLANGE SHAFT SEAL .
  16. Bearings 
    • The needle bearings (polygon bearings) are difficult to move when the flange shaft is removed. Difficulty in movement is not an indication of faulty bearings. A test for noisy bearings can only be performed with the bearings installed.
    • Check for damage on the bearing, for example, cracks on outer race, replace if necessary.
    • Removing and installing, refer to RIGHT FLANGE SHAFT NEEDLE BEARING .
  17. Bearings 
    • The needle bearings (polygon bearings) are difficult to move when the flange shaft is removed. Difficulty in movement is not an indication of faulty bearings. A test for noisy bearings can only be performed with the bearings installed.
    • Check for damage on the bearing, for example, cracks on outer race, replace if necessary.
    • Removing and installing, refer to RIGHT FLANGE SHAFT NEEDLE BEARING .
  18. Lock Ring 
    • Always replace after removing.