Bevel Box Output Flange And Seal

WARNING: This page is about a different variant/trim than selected.

Special tools and workshop equipment required

Holding Fixture -VW 313-
Tube 42 mm Dia. -VW 516-
Thrust Piece -40-105-
Thrust Piece -T10049-
Gearbox Support -T10108-
Stop Plate -T10108/1-
Tapered Roller Bearing Puller -V.A.G 1582-
Attachment to -V.A.G 1582- -V.A.G 1582/6A-
Torque Wrench -V.A.G 1601-
2-Arm Puller -20/10-
3-Arm Puller -45-2-
Slide Hammer-Complete Set -VW 771-
Additional part for -VW 771- -VW 771/37-
Use Oil Collecting and Extracting Device -V.A.G 1782-
Sealing grease -G 052 128 A1-
2 M10 x 30 Bolts
4 M12 x 10 Nuts

Removing

NOTE:

The bevel box output flange seal can only be replaced with the bevel box removed.

-- Remove the bevel box. Refer to BEVEL BOX .

-- Mount the bevel box on the hole marked with the number -4- -arrow- in the gearbox support -T10108-.

Fig 1: Identifying Bevel Box Set On Hole Designated With Number In Transmission Holder T10108

Courtesy of VOLKSWAGEN UNITED STATES, INC.

A - Place the M12 x 10 nut (quantity: 4) between the bevel box and gearbox support

-- Then align the bevel box to the remaining 3 holes and secure it.

-- Place the used oil collecting and extracting device -V.A.G 1782- underneath.

-- Drain the transmission fluid from the bevel box.

-- Secure the bevel box output flange using the stop plate -T10108/1- by installing the M10 x 30 bolts -arrows-.

Fig 2: Identifying New Output Flange Hex Nut

Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Remove the nut from the output flange.

A - 36 mm hex socket, 3/4 inch drive

-- Pivot the bevel box so that the output shaft faces upward.

-- Remove the output flange from the bevel box shaft bevel gear.

Fig 3: Identifying Three-Arm Puller To Remove Output Shaft From Bevel Box Shaft Bevel Gear

Courtesy of VOLKSWAGEN UNITED STATES, INC.

A - Three-arm puller, for example, -45-2-

NOTE:

The inner race/tapered roller bearing remains on the output flange when the flange is being removed. The inner race is then removed from the output flange. Refer to INNER RACE/TAPERED ROLLER BEARING .

-- Place the thrust piece -40-105- on the output flange.