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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Final Drive, Differential - Direct Shift Gearbox Transmission 02E (As Of 01.2009)) >> 39 Final Drive, Differential >> Removal And Installation >> Right Flange Shaft Seal

Right Flange Shaft Seal

WARNING: This page is about a different variant/trim than selected.

Special tools and workshop equipment required 

Removing 

WARNING:

Follow these instructions exactly to avoid damaging flange shaft needle bearing.

-- Remove the drive axle. Refer to [For engine(s) BGP, BPY, AWP, BGQ, CBTA, CBUA, CCTA, CBFA] Removal and Installation .

-- Place a drip tray under the transmission.

-- Remove the right flange shaft bolt using the hex extension -V.A.G 1669- or the socket and extended bit -T10107-.

-- Install the puller -T10037- on the right flange shaft.

Fig 1: Identifying Puller T10037 And Right Flange Shaft
GWWN39-0796Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Align the puller with the knurled nut -T10037/1- and the lower support -A- parallel to the flange.

-- Remove the flange shaft.

-- Pry out the seal.

Installing 

-- Fill the space between the sealing and dust lip half way with sealing grease for seal -G 052 128 A1-.

-- Install the seal until seated using the thrust piece -T10049-.

Fig 2: Identifying New Sealing Ring Driven In To Stop Using Thrust Piece T10049
GWWN39-0764Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Install the flange shaft while rotating it carefully!

-- Fasten the flange shaft with the countersunk bolt and tighten it to 30 Nm.

-- Install the drive axle. Refer to [For engine(s) BGP, BPY, AWP, BGQ, CBTA, CBUA, CCTA, CBFA] Removal and Installation .

-- Attach the drive axle heat shield to the bevel box.

-- Check the oil level in the bevel box. Refer to BEVEL BOX GEAR OIL LEVEL, CHECKING AND FILLING .

-- Install the noise insulation, if equipped.

Tightening Specification 

Drive axle heat shield to bevel box 25 Nm