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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Final Drive, Differential - Direct Shift Gearbox Transmission 02E (As Of 01.2009)) >> 39 Final Drive, Differential >> Removal And Installation >> Right Flange Shaft, AWD

Right Flange Shaft, AWD

WARNING: This page is about a different variant/trim than selected.

Special tools and workshop equipment required 

Removing 

Fig 1: Identifying Right Driveshaft Heat Shield Bolts
GWWA39-0277Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Remove the right drive axle. Refer to [For engine(s) BGP, BPY, AWP, BGQ, CBTA, CBUA, CCTA, CBFA] Removal and Installation .

-- Remove the right drive axle heat shield bolts -arrows- and shield from the bevel box.

-- Place the used oil collecting and extracting device -V.A.G 1782- under the transmission.

Fig 2: Identifying Right Flange Shaft Countersunk Bolt, Socket And Key T10107
GWWA34-0615Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Remove right flange shaft countersunk bolt using the socket and extended bit -T10107- by installing 2 screws in the flange and counter hold the flange shaft with a pry bar.

-- Remove the flange shaft using the puller -T10037-.

Fig 3: Identifying Flange Shaft And Puller T10037
GWWA39-0287Courtesy of VOLKSWAGEN UNITED STATES, INC.

Installing 

Install in reverse order of removal. Pay attention to the following:

NOTE:

Replace the flange shaft countersunk bolt.

-- Remove the seal -A- from the groove -arrow- and replace it.

Fig 4: Identifying Seal & Groove
GWWN39-10211Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Carefully install the flange shaft while rotating it at the same time.

-- Secure the flange shaft with new countersunk bolt, tightening specification. Refer to FLANGE SHAFT AND BEVEL BOX SEALS OVERVIEW .

-- Install the right drive axle. Refer to [For engine(s) BGP, BPY, AWP, BGQ, CBTA, CBUA, CCTA, CBFA] Removal and Installation .

-- Check the oil level in the bevel box and fill, as necessary. Refer to BEVEL BOX GEAR OIL LEVEL, CHECKING AND FILLING .

Tightening Specifications 

Component Nm
Drive axle heat shield to bevel box 25