LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2016 >> Highlander Limited, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 53 (Interior Panels / Trim (Service Information) (Hybrid)) >> Instrument Panel Safety Pad >> Installation [02/2014 - ] >> Procedure

Installation [02/2014 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY 
    1. Engage the 5 guides to temporarily install the instrument panel safety pad sub-assembly as shown in the illustration.
      GTY423727Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not damage the instrument panel safety pad sub-assembly.
      • Do not allow the wire harnesses to interfere with the surrounding parts.
    2. Install the instrument panel safety pad sub-assembly with the 6 bolts <C>, 2 bolts <A> and nut <E>.

      Bolt <A> 

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    3. Install the 2 clips.
    4. Engage each clamp.
    5. Install the screw <D>.
    6. Connect each connector.
    7. Engage the 2 claws to connect the room temperature sensor.
  2. CONNECT NO. 2 INSTRUMENT PANEL WIRE 

    Refer to PROCEDURE - Step 5

  3. INSTALL CENTER LOWER INSTRUMENT PANEL FINISH PANEL 
    1. Connect each connector.
    2. Engage the 2 claws as shown in the illustration.
      GTY450386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the center lower instrument panel finish panel with the 2 bolts <C>, 2 screws <D> and 2 nuts <E>.
  4. INSTALL NO. 1 SWITCH HOLE BASE 
    1. w/o Smart Key System:
      1. Engage the 4 claws to install the No. 1 switch hole base.
    2. w/ Smart Key System:
      1. Connect the connector.
      2. Engage the 4 claws to install the No. 1 switch hole base.
  5. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Engage the 3 guides and 4 claws to install the No. 2 instrument panel register assembly.
      GTY450387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL INSTRUMENT PANEL FINISH PLATE 
    1. Engage the 3 guides and 6 claws as shown in the illustration.
      GTY450388Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the instrument panel finish panel with the 5 screws <D>.
  7. INSTALL INSTRUMENT CLUSTER FINISH PANEL END 
    1. w/ Illumination
      1. Connect the 2 connectors.
    2. Engage the 3 guides and 11 claws to install the instrument cluster finish panel end as shown in the illustration.
      GTY423741Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL INSTRUMENT CLUSTER FINISH PANEL ORNAMENT 
    1. Engage the 8 claws and 6 clips to install the instrument cluster finish panel ornament.
      GTY450384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY 
    1. Connect each connector.
    2. Engage the guide and 3 clips as shown in the illustration.
      GTY423656Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 2 bolts <B>.
    4. Open the lower instrument panel sub-assembly door.
    5. Install the lower instrument panel sub-assembly with the 3 screws <D>.
    6. Close the lower instrument panel sub-assembly door.
  10. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY 
    1. Engage the 2 guides and 4 claws to install the No. 2 instrument panel under cover sub-assembly.
  11. INSTALL INSTRUMENT PANEL FINISH PANEL END RH 
    1. Engage the 3 guides and 5 claws to install the instrument panel finish panel end RH as shown in the illustration.
      GTY423638Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side) 

    HINT: 

    Use the same procedure as for the LH side.

    Refer to PROCEDURE - Step 3

  13. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY 
    1. Engage the 2 guides and 2 clips to install the No. 2 instrument panel speaker panel sub-assembly as shown in the illustration.
      GTY423658Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL FRONT PILLAR GARNISH RH 

    HINT: 

    Use the same procedure as for the LH side.

    See step  53 , or see step  54 , or see step  52

  15. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH 

    See step  64 , or see step  65 , or see step  63

  16. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

    See step  55 , or see step  56 , or see step  54

  17. INSTALL FRONT DOOR SCUFF PLATE RH 

    HINT: 

    Use the same procedure as for the LH side.

    See step  56 , or see step  57 , or see step  55

  18. INSTALL CONSOLE BOX INSERT 
    1. Engage the 4 guides and claw as shown in the illustration.
      GTY423744Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the console box insert with the 2 screws <D> and 2 clips.
  19. INSTALL FRONT NO. 2 CONSOLE BOX INSERT 
    1. Engage the 4 guides and claw as shown in the illustration.
      GTY450385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the front No. 2 console box insert with the 2 screws <D> and clip.
    3. Engage the clamp.
  20. INSTALL NO. 2 SWITCH HOLE BASE 
    1. Connect each connector.
    2. Engage the 4 claws to install the No. 2 switch hole base as shown in the illustration.
      GTY423646Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL CONSOLE BOX ASSEMBLY 

    Refer to INSTALLATION [02/2014 - ] 

  22. INSTALL CLOCK ASSEMBLY 

    Refer to PROCEDURE - Step 1

  23. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (for Radio and Display Type) 

    Refer to PROCEDURE - Step 5

  24. INSTALL NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (for Navigation Receiver Type) 

    Refer to PROCEDURE - Step 5

  25. INSTALL NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Engage the guide and 5 claws to install the No. 4 instrument panel register assembly.
      GTY423647Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Engage the guide and 6 claws to install the No. 3 instrument panel register assembly.
      GTY423649Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL CENTER UPPER INSTRUMENT CLUSTER FINISH PANEL 
    1. Engage the guide and 8 claws to install the center upper instrument cluster finish panel.
      GTY423651Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL WITH AIR CONDITIONING CONTROL ASSEMBLY 
    1. Connect the connector.
    2. Engage the connector clamp.
    3. Engage the 17 claws to install the center instrument cluster finish panel with air conditioning control assembly.
      GTY423654Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSTALL FRONT NO. 3 SPEAKER ASSEMBLY (for 12 Speakers) 

    Refer to PROCEDURE - Step 1

  30. INSTALL NO. 1 SPEAKER OPENING COVER ASSEMBLY (for 12 Speakers) 
    1. Engage the 2 guides and 4 clips to install the No. 1 speaker opening cover assembly.
      GTY423752Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Engage the 3 guides and 5 claws to install the No. 1 instrument panel register assembly.
  32. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY 
    1. Connect each connector.
    2. Engage the 10 claws and 4 clips.
    3. Install the lower instrument panel finish panel sub-assembly with the bolt <B>.
  33. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY 
    1. Engage the 2 guides and claw to connect the hood lock control lever sub-assembly.
  34. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY 
    1. Connect each connector.
    2. Engage the connector clamp.
    3. Engage the guide, claw and clip.
    4. Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <D>.
  35. INSTALL INSTRUMENT PANEL FINISH PANEL END LH 
    1. Engage the 3 guides and 5 claws to install the instrument panel finish panel end LH as shown in the illustration.
      GTY450362Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side) 

    Refer to PROCEDURE - Step 3

  37. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY 
    1. Engage the 2 guides and 2 clips to install the No. 1 instrument panel speaker panel sub-assembly as shown in the illustration.
      GTY423639Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. INSTALL FRONT PILLAR GARNISH LH 

    See step  53 , or see step  54 , or see step  52

  39. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH 

    See step  54 , or see step  55 , or see step  53

  40. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH 

    See step  55 , or see step  56 , or see step  54

  41. INSTALL FRONT DOOR SCUFF PLATE LH 

    See step  56 , or see step  57 , or see step  55

  42. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 7

  43. INSTALL UPPER STEERING COLUMN COVER 

    Refer to PROCEDURE - Step 8

  44. INSTALL LOWER STEERING COLUMN COVER 

    Refer to PROCEDURE - Step 9

  45. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD 
  46. INSPECT AND ADJUST SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 7 , or refer to PROCEDURE - Step 7

  47. INSTALL STEERING WHEEL ASSEMBLY 

    Refer to PROCEDURE - Step 8

  48. INSTALL HORN BUTTON ASSEMBLY 

    Refer to INSTALLATION [02/2014 - ]

  49. INSTALL COMBINATION METER ASSEMBLY 

    Refer to INSTALLATION [02/2014 - ]

  50. CHECK STEERING WHEEL CENTER POINT 
  51. PERFORM DIAGNOSTIC SYSTEM CHECK 

    Refer to DTC CHECK / CLEAR [02/2014 - ]

  52. INSPECT SRS WARNING LIGHT 

    Refer to DIAGNOSIS SYSTEM [02/2014 - ]