Engine Cooling System (2GR-FE): Radiator: Installation

INSTALL LOWER RADIATOR SUPPORT
1. Install the 2 lower radiator supports.
Fig 1: Installing Lower Radiator Supports
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SUPPORT CUSHION
1. Install the 2 radiator support cushions.
Fig 2: Installing Radiator Support Cushions
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INSTALL FAN ASSEMBLY WITH MOTOR
1. Put in the fan assembly with motor to the radiator assembly.
2. Install the fan assembly with motor with the 3 bolts.
  Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf)
  
  Fig 3: Locating Fan Assembly With Motor And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the radiator reserve tank hose or pipe to the radiator assembly.
Fig 4: Locating Radiator Reserve Tank Hose
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR
1. Install the radiator assembly and fan assembly with motor.
Fig 5: Installing Radiator Assembly And Fan Assembly With Motor
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COOLER CONDENSER ASSEMBLY
1. Install the cooler condenser assembly with the 4 bolts.
Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)

Fig 6: Locating Bolts And Cooler Condenser Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
1. Install the upper radiator support sub-assembly with the 6 bolts and attach the hood lock control cable clamp to the radiator support.
  Torque: Bolt A
  
  9.8 N*m (100 kgf*cm, 87 in.*lbf)
  
  Fig 7: Locating Upper Radiator Support Sub-Assembly And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the low pitched horn and high pitched horn connectors.
INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch) (See INSTALLATION )
INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch) (See INSTALLATION )
INSTALL RADIATOR GRILLE (See INSTALLATION )

Fig 8: Locating Low Pitched Horn And High Pitched Horn Connectors
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT COOLING FAN ECU CONNECTOR
1. Connect the cooling fan ECU connector and attach the wire harness clamps to the fan shroud RH side.
  
  Fig 9: Identifying Wire Harness Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Attach the wire harness clamps to the fan shroud LH side.
Fig 10: Identifying Wire Harness Clamps
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT OIL COOLER HOSE
1. Connect the oil cooler hoses to the radiator.
Fig 11: Locating Oil Cooler Hoses
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT NO. 2 RADIATOR HOSE
1. Connect the No. 2 radiator hose to the radiator.
Fig 12: Locating No. 2 Radiator Hose
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT NO. 1 RADIATOR HOSE
1. Connect the No. 1 radiator hose to the radiator.
INSTALL NO. 1 AIR CLEANER INLET (See INSTALLATION )
INSTALL NO. 2 AIR CLEANER INLET (See INSTALLATION )
INSTALL BATTERY (See INSTALLATION )
INSTALL COOL AIR INTAKE DUCT SEAL (See INSTALLATION )

Fig 13: Locating No. 1 Radiator Hose
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
ADD ENGINE COOLANT (See WATER PUMP )
INSPECT FOR COOLANT LEAK (See COOLING SYSTEM )
INSPECT AUTOMATIC TRANSAXLE FLUID
HINT:

See AUTOMATIC TRANSAXLE FLUID .
INSPECT FOR OIL LEAK
INSTALL NO. 1 ENGINE UNDER COVER (See INSTALLATION )
INSTALL ENGINE UNDER COVER ASSEMBLY (See INSTALLATION )
INSTALL V-BANK COVER SUB-ASSEMBLY (See INSTALLATION )