Engine Cooling System (2GR-FE) (Except Hybrid): Radiator: Removal

REMOVE ENGINE UNDER COVER ASSEMBLY (See REMOVAL )
REMOVE NO. 1 ENGINE UNDER COVER (See REMOVAL )
DRAIN ENGINE COOLANT (See REPLACEMENT
REMOVE V-BANK COVER SUB-ASSEMBLY (See REMOVAL )
REMOVE COOL AIR INTAKE DUCT SEAL (See REMOVAL )
REMOVE BATTERY (See REMOVAL )
REMOVE NO. 2 AIR CLEANER INLET (See REMOVAL )
REMOVE NO. 1 AIR CLEANER INLET (See REMOVAL )
DISCONNECT NO. 1 RADIATOR HOSE
1. Disconnect the No. 1 radiator hose from the radiator.
  
  Fig 1: Identifying No. 1 Radiator Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT NO. 2 RADIATOR HOSE
1. Disconnect the No. 2 radiator hose from the radiator.
  
  Fig 2: Identifying No. 2 Radiator Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT OIL COOLER HOSE
1. Disconnect the oil cooler hoses from the radiator.
  
  Fig 3: Identifying Oil Cooler Hoses
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT COOLING FAN ECU CONNECTOR
1. Detach the wire harness clamps from the fan shroud LH side.
  
  Fig 4: Identifying Fan Shroud With Wire Harness Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Detach the wire harness clamps from the fan shroud RH side and disconnect the cooling fan ECU connector.
  
  Fig 5: Identifying Cooling Fan ECU Connector With Wire Harness Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR GRILLE (See REMOVAL )
REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch) (See REMOVAL )
REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch) (See REMOVAL )
REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY
1. Disconnect the low pitched horn and high pitched horn connectors.
  
  Fig 6: Identifying Low Pitched Horn & High Pitched Horn Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Detach the hood lock control cable clamp and remove the 6 bolts and upper radiator support sub-assembly.
  
  Fig 7: Identifying Upper Radiator Support Sub-Assembly Bolts With Hood Lock Control Cable Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
SEPARATE COOLER CONDENSER ASSEMBLY
1. Remove the 4 bolts and move the cooler condenser assembly to remove the radiator assembly and fan assembly with motor.
  
  Fig 8: Identifying Cooler Condenser Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR
1. Remove the radiator assembly and fan assembly with motor.
  
  Fig 9: Identifying Radiator Assembly & Fan Assembly With Motor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FAN ASSEMBLY WITH MOTOR
1. Disconnect the radiator reserve tank hose or pipe from the radiator assembly.
  
  Fig 10: Identifying Radiator Reserve Tank Hose Or Pipe
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 3 bolts.
3. Pull up the fan assembly with motor from the radiator assembly to remove the fan assembly with motor.
  
  Fig 11: Pulling Up Fan Assembly With Motor From Radiator Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR SUPPORT CUSHION
1. Remove the 2 radiator support cushions.
  
  Fig 12: Identifying Radiator Support Cushions
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE LOWER RADIATOR SUPPORT
1. Remove the 2 lower radiator supports.
  
  Fig 13: Identifying Lower Radiator Supports
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002