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Engine Assembly: Installation

  1. INSTALL TRANSVERSE ENGINE MOUNTING INSULATOR 
    1. Install the transverse engine mounting insulator with the 2 nuts.

      Torque: 52 N*m (525 kgf*cm, 38 ft.*lbf) 

      Fig 1: Identifying Transverse Engine Mounting Insulator Nuts
      G05414428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 hole plugs.
      Fig 2: Identifying Hole Plugs
      G05414427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL ENGINE HANGERS 
    1. Install the 2 engine hangers with the 4 bolts as shown below.

      Part No.: No. 1 Engine hanger 12281-31120 

      No. 2 Engine hanger 12282-31100 

      Bolts 91671-10825 

      Torque: 33 N*m (337 kgf*cm, 24 ft.*lbf) 

      Fig 3: Identifying Engine Hangers & Bolts
      G04996618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the engine sling device and hang the engine with the chain block.
  3. REMOVE ENGINE STAND 
  4. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY  (See INSTALLATION  )
  5. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for 2WD)  (See INSTALLATION )
  6. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for 4WD)  (See INSTALLATION )
  7. INSTALL TRANSFER STIFFENER PLATE RH (for 4WD)  (See INSTALLATION )
  8. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH  (See INSTALLATION )
  9. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 2WD)  (See INSTALLATION )
  10. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 4WD)  (See INSTALLATION )
  11. INSTALL TRANSVERSE ENGINE MOUNTING BRACKET 
    1. Install the transverse engine mount bracket with the 3 bolts.

      Torque: 64 N*m (650 kgf*cm, 47 ft.*lbf) 

      Fig 4: Identifying Transverse Engine Mounting Bracket Bolts
      G05414415Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL FRONT ENGINE MOUNTING INSULATOR ASSEMBLY 
    1. Temporarily install the front engine mounting insulator assembly with the nut.
      Fig 5: Identifying Front Engine Mounting Insulator Assembly Nut
      G05414423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL TRANSVERSE ENGINE MOUNTING INSULATOR 
    1. Temporarily install the transverse engine mounting insulator with the nut.
      Fig 6: Identifying Transverse Engine Mounting Insulator Nut (1 Of 2)
      G05414424Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL TRANSVERSE ENGINE MOUNTING INSULATOR 
    1. Temporarily install the transverse mounting insulator with the nut.
      Fig 7: Identifying Transverse Engine Mounting Insulator Nut (2 Of 2)
      G05414425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL FRONT FRAME ASSEMBLY 
    1. Temporarily install the engine assembly with transaxle with the 9 nuts and 2 bolts.
      Fig 8: Identifying Front Frame Assembly Bolts & Nuts
      G05414440Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten the 4 nuts.

      Torque: A 

      87 N*m (887 kgf*cm, 64 ft.*lbf) 

      B 

      52 N*m (525 kgf*cm, 38 ft.*lbf) 

      Fig 9: Identifying Nuts (1 Of 3)
      G05414441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Tighten the 4 nuts.

      Torque: A 

      95 N*m (969 kgf*cm, 70 ft.*lbf) 

      B 

      87 N*m (887 kgf*cm, 64 ft.*lbf) 

      Fig 10: Identifying Nuts (2 Of 3)
      G05414442Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Tighten the 4 nuts.

      Torque: A 

      95 N*m (969 kgf*cm, 70 ft.*lbf) 

      B 

      87 N*m (887 kgf*cm, 64 ft.*lbf) 

      Fig 11: Identifying Nuts (3 Of 3)
      G05414443Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Tighten the 2 bolts.

      Torque: 78 N*m (795 kgf*cm, 58 ft.*lbf) 

      Fig 12: Identifying Front Frame Assembly Bolts
      G05414422Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the duty vacuum switching valve connector and clamp.
      Fig 13: Identifying Duty Vacuum Switching Valve Connector & Clamp
      G05414418Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the 5 hole plugs.
      Fig 14: Identifying Hole Plugs
      G05414420Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL POWER STEERING LINK ASSEMBLY (for 4WD)  (See INSTALLATION )
  17. INSTALL FRONT STABILIZER BAR 

    HINT:

    (See INSTALLATION ).

  18. REMOVE ENGINE HANGERS 
    1. Remove the 4 bolts and 2 engine hangers.
      Fig 15: Identifying Engine Hangers With Bolts
      G04996618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL MANIFOLD STAY 
    1. Install the bolt, nut, and manifold stay.

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

      Fig 16: Identifying Manifold Stay Bolt & Nut
      G05136510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL STARTER ASSEMBLY  (See INSTALLATION )
  21. INSTALL ENGINE WIRE 
    1. Install the 3 bolts.

      Torque: 8.3 N*m (85 kgf*cm, 74 in.*lbf) 

    2. Connect the 2 clamps, 3 ignition coil assembly connectors, 2 camshaft timing oil control valve assembly connectors, 2 VVT sensor connectors, 3 injector assembly connectors, and radio setting condenser connector.
      Fig 17: Identifying Radio Setting Condenser Connector, Ignition Coil Assembly Connectors & Clamps
      G05414414Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the bolt and 2 nuts.

      Torque: 8.3 N*m (85 kgf*cm, 74 in.*lbf) 

    4. Connect the 2 clamps, 3 ignition coil assembly connectors, 2 camshaft timing oil control valve assembly connectors, 2 VVT sensor connectors and 3 injector connectors.
    5. Connect the air fuel ratio sensor connector.
      Fig 18: Identifying Air Fuel Ratio Sensor Connector & Clamp
      G05414413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the 2 clamps, engine coolant temperature sensor connector and knock control sensor wire connector.
      Fig 19: Identifying Engine Coolant Temperature Sensor Connector & Clamps
      G05414412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the ground cable bolt.
    8. Connect the purge VSV connector, air fuel ratio sensor connector and 2 clamps.
      Fig 20: Identifying Purge VSV Connector, Air Fuel Ratio Sensor Connector & Clamps
      G05414411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Install the nut.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      Fig 21: Identifying Engine Wire Nut
      G05414410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Connect the generator assembly connector and clamp.
    11. Connect the crankshaft position sensor connector and clamp.
      Fig 22: Identifying Crankshaft Position Sensor Connector & Clamp
      G05414409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    12. Connect the oil pressure switch assembly connector.
      Fig 23: Identifying Oil Pressure Switch Assembly Connector
      G05414408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    13. Connect the oil pressure switch assembly cover.
      Fig 24: Identifying Oil Pressure Switch Assembly Cover Clamp
      G05414407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL INTAKE AIR SURGE TANK ASSEMBLY 
    NOTE: Do not apply oil to the bolts as listed below:
    BOLT SPECIFICATION

    Oil Application Prohibited Bolt
    Bolt for surge tank and intake manifold
    Bolt for surge tank stay No. 1 and surge tank
    Bolt for surge tank stay No. 1 and cylinder head cover
    Bolt for throttle body bracket and surge tank
    Bolt for throttle body bracket and cylinder head cover
    1. Install a new gasket to the intake air surge tank.
    2. Using a 5 mm hexagon socket wrench, install the 4 bolts and 2 nuts.

      Torque: Bolt 

      18 N*m (184 kgf*cm, 13 ft.*lbf) 

      Nut 

      16 N*m (163 kgf*cm, 12 ft.*lbf) 

      Fig 25: Using Hexagon Socket Wrench To Install Intake Air Surge Tank Bolts & Nuts
      G04974519Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the throttle body bracket, No. 1 surge tank stay and 4 bolts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    4. Connect the connector.
      Fig 26: Identifying Connector
      G04974478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the No. 1 ventilation hose.
    6. Install the clamp and connect the throttle with motor body assembly connector.
    7. Connect the vapor feed hose.
    8. Connect the 2 water by-pass hoses to the throttle with motor body assembly.
      Fig 27: Connecting Water By-Pass Hoses To Throttle With Motor Body Assembly
      G04974522Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL VENTILATION HOSE 
    1. Using pliers, grip the claws of the 2 clips and slide the 2 clips to the intake air surge tank assembly and ventilation valve.
      Fig 28: Identifying Ventilation Hose Claws
      G05136512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH  (See INSTALLATION )
  25. INSTALL COMPRESSOR AND MAGNETIC CLUTCH 
    1. Install the compressor and magnetic clutch with the 4 bolts.

      Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

      NOTE: Tighten the bolts in the order shown below to install the compressor and magnetic clutch.
      Fig 29: Identifying Compressor & Magnetic Clutch Bolts
      G05418631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage each clamp.
    3. Engage the clamp.
      4. Fig 30: Identifying Clamps
      G05414401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the connector.
  26. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE 
    1. Set the engine assembly with transaxle on the engine lifter.
    2. Install the engine assembly to the vehicle.
    3. Install the frame side rail plates RH and LH with the 6 bolts and 2 nuts.

      Torque: A 

      85 N*m (867 kgf*cm, 63 ft.*lbf) 

      B 

      32 N*m (327 kgf*cm, 24 ft.*lbf) 

      Fig 31: Identifying Frame Side Rail Plates RH & LH Bolts With Nuts
      G05414463Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the front suspension member rear braces RH and LH with the 6 bolts and 2 nuts.

      Torque: A 

      85 N*m (867 kgf*cm, 63 ft.*lbf) 

      B 

      32 N*m (327 kgf*cm, 24 ft.*lbf) 

      Fig 32: Identifying Front Suspension Member Rear Braces RH & LH Bolts With Nuts
      G05414464Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. RECONNECT SUCTION HOSE SUB-ASSEMBLY  (See INSTALLATION )
  28. RECONNECT DISCHARGE HOSE SUB-ASSEMBLY  (See INSTALLATION )
  29. INSTALL STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY  (See INSTALLATION )
  30. INSTALL FRONT AXLE ASSEMBLY LH  (See INSTALLATION )
  31. INSTALL FRONT AXLE ASSEMBLY RH 

    HINT:

    Use the same procedure described for the LH side.

  32. INSTALL NO. 1 FRONT SUSPENSION LOWER ARM LH  (See INSTALLATION )
  33. INSTALL NO. 1 FRONT SUSPENSION LOWER ARM RH 

    HINT:

    Use the same procedure described for the LH side.

  34. INSTALL TIE ROD ASSEMBLY LH  (See INSTALLATION )
  35. INSTALL TIE ROD ASSEMBLY RH 

    HINT:

    Use the same procedure described for the LH side.

  36. INSTALL FRONT SPEED SENSOR LH  (See INSTALLATION )
  37. INSTALL FRONT SPEED SENSOR RH 

    HINT:

    Use the same procedure described for the LH side.

  38. INSTALL FRONT AXLE HUB NUT LH  (See INSTALLATION )
  39. INSTALL FRONT AXLE HUB NUT RH 

    HINT:

    Use the same procedure described for the LH side.

  40. INSTALL FRONT STABILIZER LINK ASSEMBLY LH  (See INSTALLATION )
  41. INSTALL FRONT STABILIZER LINK ASSEMBLY RH 

    HINT:

    Use the same procedure described for the LH side.

  42. INSTALL FRONT EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  43. INSTALL FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY  (See INSTALLATION )
  44. INSTALL CENTER EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  45. INSTALL TAIL EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  46. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY  (See INSTALLATION )
  47. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY  (See INSTALLATION )
  48. CONNECT ENGINE WIRE 
    1. Connect the 3 ECM connectors, 2 junction block connectors and clamp.
      Fig 33: Identifying ECM Connectors, Junction Block Connectors & Clamp
      G05414395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the engine wire with the 2 nuts.

      Torque: 8.3 N*m (84 kgf*cm, 73 in.*lbf) 

      Fig 34: Identifying Engine Wire Nuts
      G05414396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the clip and 2 ground cables with the 2 bolts.

      Torque: 8.3 N*m (84 kgf*cm, 73 in.*lbf) 

      Fig 35: Identifying Ground Cables
      G05414394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the heated oxygen sensor clamp and connector.
      Fig 36: Identifying Heated Oxygen Sensor Connector & Clamp
      G05414393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the engine wire clamp.
      Fig 37: Identifying Engine Wire Clamp
      G05414391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the ground cable with the bolt.

      Torque: 8.3 N*m (84 kgf*cm, 73 in.*lbf) 

      Fig 38: Identifying Ground Cable Bolt
      G05414392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the engine wire to the engine room relay block. Then, install it with the nut.

      Torque: 8.3 N*m (84 kgf*cm, 73 in.*lbf) 

    8. Connect the engine wire connector.
      Fig 39: Identifying Engine Wire Connector
      G05414390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Install the No. 1 relay block cover.
  49. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY 
    1. Connect the control cable to the control cable clamp.
      Fig 40: Identifying Transmission Control Cable Clamp
      G04975975Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transmission control cable assembly to the control shaft lever with the nut.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

      Fig 41: Identifying Control Shaft Lever Nut
      G05414473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the transmission control cable assembly to the bracket with a new clip.
      Fig 42: Identifying Transmission Control Cable Assembly Clip
      G05414388Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. CONNECT FUEL TUBE SUB-ASSEMBLY 
    1. Push in the fuel tube connector to the fuel pipe until the fuel tube makes a "click" sound.
      NOTE:
      • Check for damage or dirt and foreign objects on the connected part of the pipe.
      • Check if the pipe and the connector are securely connected by trying to pull them apart.
      Fig 43: Pushing Fuel Tube Connector To Fuel Pipe
      G04961676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the No. 1 fuel pipe clamp.
      Fig 44: Identifying No. 1 Fuel Pipe Clamp
      G05414383Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. CONNECT OIL COOLER OUTLET HOSE 
    1. Using pliers, grip the claws of the clip and slide the clip to connect the oil cooler outlet hose.
      Fig 45: Identifying Oil Cooler Outlet Hose Claws
      G05414386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. CONNECT OIL COOLER INLET HOSE 
    1. Using pliers, grip the claws of the clip and slide the clip to connect the No. 2 oil cooler hose.
      Fig 46: Identifying No. 2 Oil Cooler Hose Claws
      G05414385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. CONNECT HEATER WATER INLET HOSE B 
    1. Using pliers, grip the claws of the clip and slide the clip to connect the heater water inlet hose B to water outlet.
      Fig 47: Identifying Heater Water Inlet Hose Claws
      G05414382Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. CONNECT HEATER WATER OUTLET HOSE B 
    1. Using pliers, grip the claws of the clip and slide the clip to connect the heater water outlet hose B to water inlet.
      Fig 48: Identifying Heater Water Outlet Hose Claws
      G05414381Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. INSTALL NO. 1 RADIATOR HOSE 
    1. Using pliers, grip the claws of the clip and slide the clip to connect the No. 1 radiator hose to the water outlet.
    2. Install the clamp with the air fuel ratio sensor connector.
      3. Fig 49: Identifying No. 1 Radiator Hose Clamp
      G05414379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. INSTALL NO. 2 RADIATOR HOSE 
    1. Using pliers, grip the claws of the clip and slide the clip to connect the No. 2 radiator outlet hose to the water inlet.
      2. Fig 50: Identifying No. 2 Radiator Hose Clamp
      G05414380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. CONNECT UNION TO CHECK VALVE HOSE 
    1. Using pliers, grip the claws of the clip and slide the clip to connect the union to check valve hose to the intake air surge tank assembly.
      Fig 51: Identifying Valve Hose Claws
      G05136500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. CONNECT NO. 1 FUEL VAPOR FEED HOSE 
    1. Install the clamp and connect the No. 1 fuel vapor feed hose.
      Fig 52: Identifying No. 1 Fuel Vapor Feed Hose Clamp
      G05414378Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. INSTALL ENGINE MOVING CONTROL ROD 
    1. Temporarily install the engine moving control rod with the 3 bolts.
      Fig 53: Identifying Engine Moving Control Rod Bolts
      G05414485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. First install bolts A, and then bolt B.

      Torque: 38 N*m (388 kgf*cm, 28 ft.*lbf) 

  60. INSTALL NO. 2 ENGINE MOUNTING STAY RH 
    1. Temporarily install the No. 2 engine mounting stay RH with the bolt.

      Torque: 38 N*m (388 kgf*cm, 28 ft/lbf) 

    2. Tighten the 2 nuts.

      Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 

      Fig 54: Identifying No. 2 Engine Mounting Stay RH Nuts
      G05136481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. INSTALL RESERVOIR BRACKET 
    1. Install the reservoir bracket with the 2 bolts.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

      Fig 55: Identifying Reservoir Bracket Bolts
      G05414375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY 
    1. Install the brake master cylinder reservoir assembly with the bolt.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

      Fig 56: Identifying Brake Master Cylinder Reservoir Assembly Bolt
      G05414374Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the level warning switch connector.
  63. INSTALL AIR CLEANER BRACKET 
    1. Install the 2 bolts and air cleaner bracket.

      Torque: 12 N*m (123 kgf*cm, 9 ft.*lbf) 

      Fig 57: Identifying Air Cleaner Bracket Bolts
      G05414373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. INSTALL BATTERY 
    1. Install the battery tray and battery.
    2. Install the battery clamp with the bolt and nut.

      Torque: Bolt 

      5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Nut A 

      5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Nut B 

      13 N*m (131 kgf*cm, 9 ft.*lbf) 

      Nut C 

      6.4 N*m (64 kgf*cm, 57 in.*lbf) 

      Fig 58: Identifying Battery Tray Nuts
      G05414490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the positive battery terminal and nut.
    4. Connect the negative battery terminal, and tighten the nut.
  65. INSTALL AIR CLEANER CASE SUB-ASSEMBLY  (See INSTALLATION )
  66. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY 
    1. Install the air cleaner filter element sub-assembly.
      Fig 59: Identifying Air Cleaner Filter Element Sub-Assembly
      G05414491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  (See INSTALLATION )
  68. INSTALL NO. 1 AIR CLEANER INLET  (See INSTALLATION )
  69. INSTALL NO. 2 AIR CLEANER INLET  (See INSTALLATION )
  70. CONNECT VACUUM HOSES 
  71. INSTALL V-RIBBED BELT  (See INSTALLATION  )
  72. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY 
    1. Install the front outer cowl top panel sub-assembly with the 8 bolts and 6 nuts.

      Torque: Bolt 

      8.8 N*m (90 kgf*cm, 78 in.*lbf) 

      Nut A 

      8.8 N*m (90 kgf*cm, 78 in:*lbf) 

      Nut B 

      85 N*m (867 kgf*cm, 63 ft.*lbf) 

      Fig 60: Identifying Front Outer Cowl Top Panel Sub-Assembly Bolts & Nuts
      G05414492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 4 clips.
      Fig 61: Identifying Engine Wire Clips
      G05414370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  73. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  (See INSTALLATION )
  74. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 
  75. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  76. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  77. INSTALL FRONT WHEELS 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  78. ADD ENGINE OIL  (See REPLACEMENT )
  79. ADD ENGINE COOLANT  (See REPLACEMENT )
  80. ADD AUTOMATIC TRANSAXLE FLUID 
  81. CHECK AUTOMATIC TRANSAXLE FLUID  (See ON-VEHICLE INSPECTION )
  82. INSPECT FOR FUEL LEAK  (See ON-VEHICLE INSPECTION )
  83. INSPECT FOR ENGINE OIL LEAK  (See REPLACEMENT )
  84. INSPECT FOR COOLANT LEAK  (See ON-VEHICLE INSPECTION )
  85. INSPECT FOR EXHAUST GAS LEAK  (See INSTALLATION )
  86. CHECK SHIFT LEVER POSITION  (See ON-VEHICLE INSPECTION )
  87. CHECK AND ADJUST FRONT WHEEL ALIGNMENT 

    HINT:

    (See ADJUSTMENT ).

  88. CHECK IGNITION TIMING  (See ON-VEHICLE INSPECTION  )
  89. CHECK ENGINE IDLE SPEED  (See ON-VEHICLE INSPECTION  )
  90. CHECK CO/HC  (See ON-VEHICLE INSPECTION  )
  91. CHECK FUNCTION OF THROTTLE BODY ASSEMBLY  (See ON-VEHICLE INSPECTION )
  92. INSTALL FRONT FENDER APRON SEAL RH 
    1. Install the front fender apron seal RH with the 2 bolts and clip.
      Fig 62: Identifying Front Fender Apron Seal RH Bolts
      G05414369Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  93. INSTALL FRONT FENDER APRON SEAL LH 
    1. Install the front fender apron seal LH with the 2 bolts and clip.
      Fig 63: Identifying Front Fender Apron Seal LH Bolts
      G05414495Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  94. INSTALL FRONT FENDER LINER LH  (See INSTALLATION )
  95. INSTALL FRONT FENDER LINER RH  (See INSTALLATION )
  96. INSTALL FRONT FENDER MOLDING SUB-ASSEMBLY LH  (See INSTALLATION )
  97. INSTALL FRONT FENDER MOLDING SUB-ASSEMBLY RH  (See INSTALLATION )
  98. INSTALL FLOOR UNDER COVER LH 
  99. INSTALL NO. 2 ENGINE UNDER COVER 
    1. Install the No. 2 engine under cover with the 2 bolts.
      Fig 64: Identifying No. 2 Engine Under Cover Bolts
      G05414367Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  100. INSTALL NO. 1 ENGINE UNDER COVER 
    1. Install the No. 1 engine under cover with the 6 bolts and 2 clips.
      Fig 65: Identifying No. 1 Engine Under Cover Bolts & Clips
      G05414366Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  101. INSTALL ENGINE UNDER COVER ASSEMBLY 
    1. Install the engine under cover assembly with the 4 bolts and 5 clips.
      Fig 66: Identifying Engine Under Cover Assembly Screws & Bolts
      G05414365Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the engine under cover assembly RR with the 2 bolts.
      Fig 67: Identifying Engine Under Cover Assembly RR Bolts
      G05414364Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  102. INSTALL V-BANK COVER SUB-ASSEMBLY 
    1. Fit the 3 retainers and install the V-bank cover.
      Fig 68: Identifying V-Bank Cover Nuts
      G05136475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  103. CHECK ABS SPEED SENSOR SIGNAL 

    TEST MODE PROCEDURE

  104. RESET MEMORY 

    HINT:

    See INITIALIZATION .

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