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Compressor And Magnetic Clutch: Installation

  1. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH 
    1. Temporarily install the compressor and magnetic clutch with the bolts.

      HINT:

      Temporarily tighten the bolts in the order shown below.

      Fig 1: Identifying Compressor & Magnetic Clutch Bolts
      G05418840Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL COMPRESSOR AND MAGNETIC CLUTCH 
    1. Install the compressor and magnetic clutch with the 4 bolts.

      Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

      NOTE: Tighten the bolts in the order shown below to install the compressor and magnetic clutch.
      Fig 2: Identifying Compressor & Magnetic Clutch Bolts
      G05418841Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage each clamp.
    3. Connect the connector.
      Fig 3: Identifying Magnetic Clutch Connector
      G05418824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Engage the clamp.
    5. Connect the connector.
      Fig 4: Identifying Compressor Connector
      G05418823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT SUCTION HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the hose.
    2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

      Compressor oil: ND-OIL 8 or equivalent 

    3. Install the O-ring onto the suction hose sub-assembly.
    4. Install the suction hose sub-assembly onto the compressor and magnetic clutch with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      Fig 5: Identifying Suction Hose Sub-Assembly & Bolt
      G05418822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the hose.
    2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

      Compressor oil: ND-OIL 8 or equivalent 

    3. Install the O-ring onto the discharge hose sub-assembly.
    4. Install the discharge hose sub-assembly onto the compressor and magnetic clutch with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      Fig 6: Identifying Discharge Hose Sub-Assembly Bolt
      G05418821Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR  (See INSTALLATION )
  6. INSTALL COOLER CONDENSER ASSEMBLY  (See INSTALLATION )
  7. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY  (See INSTALLATION )
  8. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)  (See INSTALLATION )
  9. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)  (See INSTALLATION )
  10. INSTALL RADIATOR GRILLE  (See INSTALLATION )
  11. CONNECT COOLING FAN ECU CONNECTOR  (See INSTALLATION )
  12. CONNECT OIL COOLER HOSE  (See INSTALLATION )
  13. CONNECT NO. 2 RADIATOR HOSE  (See INSTALLATION )
  14. CONNECT NO. 1 RADIATOR HOSE  (See INSTALLATION )
  15. INSTALL NO. 1 AIR CLEANER INLET  (See INSTALLATION )
  16. INSTALL NO. 2 AIR CLEANER INLET  (See INSTALLATION )
  17. INSTALL BATTERY  (See INSTALLATION )
  18. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
  19. INSTALL V-RIBBED BELT  (See INSTALLATION )
  20. CHARGE WITH REFRIGERANT  (See REFRIGERANT )
  21. ADD ENGINE COOLANT  (See REPLACEMENT )
  22. INSTALL FRONT FENDER APRON SEAL RH  (See INSTALLATION )
  23. INSTALL FRONT FENDER LINER RH  (See INSTALLATION )
  24. INSTALL FRONT FENDER MOLDING SUB-ASSEMBLY RH  (See INSTALLATION )
  25. INSTALL FRONT WHEEL RH  (See INSTALLATION )
  26. WARM UP ENGINE  (See REPLACEMENT  )
  27. INSPECT FOR REFRIGERANT LEAK  (See REPLACEMENT  )
  28. INSPECT FOR COOLANT LEAK  (See ON-VEHICLE INSPECTION )
  29. INSPECT AUTOMATIC TRANSAXLE FLUID 

    U151E: See ON-VEHICLE INSPECTION )

    U151F: See ON-VEHICLE INSPECTION )

  30. INSTALL NO. 1 ENGINE UNDER COVER  (See INSTALLATION )
  31. INSTALL ENGINE UNDER COVER ASSEMBLY  (See INSTALLATION )
  32. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
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