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LOWER INSTRUMENT PANEL (for Sedan): Installation

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  1. INSTALL INSTRUMENT PANEL NO. 1 SAFETY PAD 
    1. Apply butyl tape to install the instrument panel safety pad No. 1 onto the instrument panel lower (When installing a new one).

      Adhesive: 

      Part No. 08850-00065, Butyl Tape Set or the equivalent 

      Fig 1: Identifying Safety Pad No. 1
      G04834095Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL INSTRUMENT PANEL NO. 2 SAFETY PAD 
    1. Apply butyl tape to install the instrument panel safety pad No. 2 onto the instrument panel lower (When installing a new one).

      Adhesive: 

      Part No. 08850-00065, Butyl Tape Set or the equivalent 

      Fig 2: Identifying Instrument Panel No. 2 Safety Pad
      G04834096Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL INSTRUMENT CLUSTER FINISH PANEL SEAL 
    1. Engage the 5 claws and install the panel seal.
      Fig 3: Locating Panel Seal Claws
      G04834094Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL STEREO JACK ADAPTER ASSEMBLY 
    1. Engage the 2 claws and install the stereo jack adapter.
      Fig 4: Locating Stereo Jack Adapter Assembly
      G04834093Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL LIGHT CONTROL RHEOSTAT 
    1. Engage the 2 claws and install the light control rheostat.
      Fig 5: Locating Light Control Rheostat Claws
      G04834092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL OUTER MIRROR SWITCH ASSEMBLY 
    1. Engage the 2 claws and install the outer mirror switch.
      Fig 6: Locating Outer Mirror Switch Claws
      G04834091Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL GLOVE COMPARTMENT DOOR STOPPER SUB-ASSEMBLY 
    1. Engage the claw and install the glove compartment door stopper.
      Fig 7: Locating Glove Compartment Door Stopper Claw
      G04834090Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL INSTRUMENT PANEL CUP HOLDER SUB-ASSEMBLY LH 
    1. Install the instrument panel cup holder with the 3 < A > screws.
      Fig 8: Locating Instrument Panel Cup Holder Screws
      G04834088Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL INSTRUMENT PANEL CUP HOLDER SUB-ASSEMBLY RH 
    1. Install the instrument panel cup holder with the 3 < A > screws.
      Fig 9: Locating Instrument Panel Box Screws
      G04834089Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY 
    1. Using a nipper, cut off both ends of the runner portion shown (When installing a new one).
    2. Install the lower instrument panel with the 6 < D > bolts, 2 < E > bolts, screw < G > and screw < H >.
      NOTE: Do not excessively tighten the < D > bolts, as this may damage the area not being tightened.
    3. Connect the clamps and connectors.
      Fig 10: Identifying Cut Off Both Ends Of Runner Portion
      G04834106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 11: Locating Lower Instrument Panel Bolts & Screw
      G04834087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Engage the 2 claws and connect the DLC3 connector.
      Fig 12: Locating DLC3 Connector Claws
      G04834086Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY 
    1. Engage the 3 claws to connect the control lever.
      Fig 13: Locating Hood Lock Control Lever Claws
      G04834085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. CONNECT ANTENNA CORD SUB-ASSEMBLY 
    1. Connect the 5 antenna cord clamps.
      Fig 14: Locating Antenna Cord Clamps
      G04834084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL INSTRUMENT PANEL BOX 
    1. Insert the stopper of the instrument panel box from the cutout of the instrument panel lower.
      Fig 15: Locating Instrument Panel Box Stopper
      G04834083Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 2 hinges with the instrument panel open.
    3. Close the instrument panel box.
      Fig 16: Locating Instrument Panel Open Hinges
      G04834112Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY 
    1. Install the 2 < A > screws.
      Fig 17: Locating Instrument Panel Lower Finish Panel Screws
      G04834081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 7 claws and install the instrument panel lower finish panel.
      Fig 18: Locating Instrument Panel Lower Finish Panel Claws
      G04834080Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL INSTRUMENT PAD LOWER RH 
    1. Engage the claw and 3 clips and install the instrument pad lower.
    2. Install screw < I >.
      Fig 19: Locating Instrument Panel Pad Lower Claw & Clips
      G04834079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL INSTRUMENT PAD LOWER LH 
    1. Engage the claw and 3 clips and install the instrument pad lower.
    2. Install screw < I >.
      Fig 20: Locating Instrument Panel Pad Lower Claw & Clips
      G04834078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL REAR CONSOLE BOX ASSEMBLY (See  INSTALLATION   ) 
  18. INSTALL CONSOLE BOX CARPET (See  INSTALLATION   ) 
  19. INSTALL CONSOLE UPPER REAR PANEL SUB-ASSEMBLY (See  INSTALLATION   ) 
  20. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY (See  INSTALLATION   ) 
  21. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (See  INSTALLATION   ) 
  22. INSTALL COWL SIDE TRIM BOARD RH (See  INSTALLATION  ) 
  23. INSTALL COWL SIDE TRIM BOARD LH (See  INSTALLATION  ) 
  24. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH (See  INSTALLATION  ) 
  25. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH (See  INSTALLATION  ) 
  26. INSTALL FRONT DOOR SCUFF PLATE RH (See  INSTALLATION  ) 
  27. INSTALL FRONT DOOR SCUFF PLATE LH (See  INSTALLATION  ) 
  28. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY (See  INSTALLATION   ) 
  29. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (See  INSTALLATION   ) 
  30. INSTALL FRONT PILLAR GARNISH RH (See  INSTALLATION  ) 
  31. INSTALL FRONT PILLAR GARNISH LH (See  INSTALLATION  ) 
  32. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See  INSTALLATION   ) 
  33. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See  INSTALLATION   ) 
  34. CONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY (See  INSTALLATION  ) 
  35. CONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY (See  INSTALLATION  ) 
  36. CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (See  INSTALLATION  ) 
  37. INSTALL AIR CONDITIONING PANEL ASSEMBLY (See  INSTALLATION  ) 
  38. INSTALL STEREO OPENING COVER (w/o Radio Receiver) 
    1. Install the stereo opening cover with the 4 screws.
  39. INSTALL RADIO RECEIVER ASSEMBLY (See  INSTALLATION  ) 
    Fig 21: Locating Stereo Opening Cover Screws
    G04834077Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. INSTALL INSTRUMENT CLUSTER FINISH PANEL CENTER SUB-ASSEMBLY 
    1. Engage the 2 claws and 4 clips and install the instrument cluster finish panel center.
  41. INSTALL COMBINATION METER ASSEMBLY (See  INSTALLATION  ) 
  42. INSTALL INSTRUMENT CLUSTER FINISH PANEL (See  INSTALLATION  ) 
  43. INSTALL INSTRUMENT PANEL FINISH PANEL END RH (See  INSTALLATION  ) 
    Fig 22: Locating Instrument Cluster Panel Center Claws & Clips
    G04834076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. INSTALL INSTRUMENT PANEL FINISH PANEL END LH (See  INSTALLATION  ) 
  45. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER CENTER (See  INSTALLATION  ) 
  46. INSTALL INSTRUMENT PANEL CUP HOLDER SPRING RH 
    1. Install the spring.
      Fig 23: Locating Spring
      G04834072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. INSTALL INSTRUMENT PANEL CUP HOLDER RH 
    1. Install the 2 hinges of the cup holder one at a time.
      Fig 24: Locating Cup Holder Hinges
      G04834120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the spring with the instrument panel cup holder.
      Fig 25: Locating Spring
      G04834070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Flex both sides of the cup holder and engage the 2 stoppers.
    4. Close the instrument panel cup holder.
      Fig 26: Locating Instrument Panel Cup Holder Stoppers
      G04834069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. INSTALL INSTRUMENT PANEL CUP HOLDER SPRING LH 
    1. Install the spring.
      Fig 27: Locating Spring
      G04834075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. INSTALL INSTRUMENT PANEL CUP HOLDER LH 
    1. Install the 2 hinges of the cup holder one at a time.

      HINT:

      Make sure that the spring is set in the position shown.

      Fig 28: Locating Cup Holder Hinges
      G04834124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Flex both sides of the cup holder and engage the 2 stoppers.
    3. Close the instrument panel cup holder.
  50. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  51. CHECK SRS WARNING LIGHT (See  DIAGNOSIS SYSTEM  ) 
    Fig 29: Locating Instrument Panel Cup Holder Stoppers
    G04834073Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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