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Reduction Drive Gear: Adjustment

WARNING: This page is about a different variant/trim than selected.
  1. Remove the spring retainers and reduction drive gear shims.
  2. Install the transmission case, and secure it with four or five bolts.

    Tightening torque: 

    22 N.m (2.2 kgf-m, 16.2 ft-lb)

  3. Measure depth "A" from the ST upper face to the reduction drive gear end face.

    ST 499575400 GAUGE 

    Fig 1: Measuring Depth From ST Upper Face To Reduction Drive Gear End Face
    G08317984Courtesy of SUBARU OF AMERICA, INC.
  4. Raise and hold the reduction drive gear.
    Fig 2: Holding Reduction Drive Gear
    G08317985Courtesy of SUBARU OF AMERICA, INC.
  5. Measure depth "B" from the ST upper face to the reduction drive gear end face.

    ST 499575400 GAUGE 

    Fig 3: Measuring Depth From ST Upper Face To Reduction Drive Gear End Face
    G08317986Courtesy of SUBARU OF AMERICA, INC.
  6. Calculate the following formula.

    T mm = A - B -1.0

    [T in = A - B - 0.039]

    T: Moving distance of reduction drive gear

    A: Depth from the ST upper face to the reduction drive gear end surface

    B: Depth from the ST upper face to the reduction drive gear end surface

    1.0 mm (0.039 in): Thickness of spring retainer

    Moving distance of transfer drive gear [T] Total shim thickness mm (in)
    0.420-0.519 (0.0165-0.0204) 0.3 (0.012)
    0.520-0.619 (0.0205-0.0242) 0.4 (0.016)
    0.620-0.719 (0.0244-0.0283) 0.5 (0.020)
    0.720-0.819 (0.0283-0.0322) 0.6 (0.024)
    0.820-0.919 (0.0323-0.0362) 0.7 (0.028)
    0.920-1.019 (0.0362-0.0401) 0.8 (0.031)
    1.020-1.119 (0.0402-0.0441) 0.9 (0.035)
    1.120-1.219 (0.0441-0.0480) 1.0 (0.039)
    1.220-1.319 (0.0480-0.0519) 1.1 (0.043)
    1.320-1.419 (0.0520-0.0559) 1.2 (0.047)
    1.420-1.519 (0.0559-0.0598) 1.3 (0.051)
    1.520-1.619 (0.0598-0.0637) 1.4 (0.055)
    1.620-1.719 (0.0638-0.0677) 1.5 (0.059)
    1.720-1.819 (0.0677-0.0716) 1.6 (0.063)
    1.820-1.920 (0.0717-0.0756) 1.7 (0.067)
  7. Select one to three reduction drive gear shims so that the total thickness meets the value obtained from step 6).
    Part No. Reduction drive gear shim thickness mm (in)
    31288AA260 0.3 (0.012)
    31288AA270 0.4 (0.016)
    31288AA280 0.5 (0.020)
    31288AA290 0.6 (0.024)