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Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Automatic Transmission (1 Of 2) -- 223 Chassis >> Testing & Repair >> Remove/Install Transmission With Torque Converter >> Remove/Install Transmission With Torque Converter - AR27.10-P-0500SVZ

Remove/Install Transmission With Torque Converter - AR27.10-P-0500SVZ

Transmission 725.0 in model 223 with engine 279 

MODIFICATION NOTES

07.11.2023 Screw/nut, transmission to engine   BA27.10-P-1001-04H
G16190675Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
  Notes on automatic transmission   AH27.19-P-0001-01NKB 
REMOVING
INSTALLING
Remove/install     
1 Secure vehicle to prevent it moving away.    
2 Shift the transmission (1) into neutral position.    
3 Release parking brake.    
4 Remove ground line of battery.   AR54.10-P-0051S
5 Raise vehicle using vehicle lift and secure in place.   AR00.60-P-1006A
6 Remove center engine compartment lining and rear engine compartment lining. INSTALLATION IMPORTANT Only install engine compartment paneling after a leak test. AR61.20-P-1105S
7 Remove rear propeller shaft.   AR41.10-P-0050SVZ
8 Remove left catalytic converter.   AR49.20-P-0101SVZ
9 Remove right catalytic converter.   AR49.20-P-0102SVZ
10 Detach left and right exhaust system holder (4) from transmission (1). TORQUE SPECIFICATION Screw, Exhaust system bracket to transmission *BA49.10-P-1004-02Y 
11 Remove ground line (5) from transmission (1). TORQUE SPECIFICATION Bolt, ground strap to transmission housing *BA54.18-P-1001-02D 
12 Remove heat shield (6).   AR27.40-P-0700-01S 
    TORQUE SPECIFICATION Bolt, leaf spring for heat shield to transmission *BA27.10-P-1008-04H 
    TORQUE SPECIFICATION Bolt, heat shield to oil pan *BA27.10-P-1009-04H 
13 Release and disconnect central connector from transmission (1).    
14 Detach holder (7) from oil pan and place to one side with attached electrical wiring harnesses. TORQUE SPECIFICATION Screw, electrical wiring harness holder to oil pan *BA27.10-P-1035-04H 
15 Detach retaining clamps (8) and holder (9) from engine housing. TORQUE SPECIFICATION Screw, holder for oil line to engine block *BA27.55-P-1025-01D 
16 Detach oil lines (10, 11) from transmission (1) and seal connections with suitable stop plugs.   AR27.10-P-0501-03LF 
    Assembly cleaner *BR00.45-Z-1028-04A 
    SPECIAL TOOL Record plug Fig 2
17 Detach front axle differential propeller shaft from front axle differential. Transmission 725.0 in model 223 with engine 279 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR41.10-P-0070SVZ
18 Remove cover (13).    
19 Detach torque converter from drive plate (15). NOTES
Do not use an impact wrench or compressed air tool to remove the bolts.
Otherwise, the threaded unions (16) in drive plate (15) may be damaged.
AR27.20-P-0001-01EWM 
    TORQUE SPECIFICATION Screw, torque converter/rotor to drive plate/star-shaped drive plate *BA27.20-P-1001-01D 
    SPECIAL TOOL Socket wrench bit Fig 3
    SPECIAL TOOL Long wedge Fig 1
20 Lower transmission (1) until holders (2, 3) are accessible.    
21 Detach holders (2, 3) from transmission (1) and place to one side with attached electric lines. TORQUE SPECIFICATION Screw, electrical wiring harness holder to torque converter housing *BA27.10-P-1036-04H 
22 Remove screws (17). TORQUE SPECIFICATION Screw/nut, transmission to engine *BA27.10-P-1001-04H 
23 Detach transmission (1) together with torque converter and front axle differential propeller shaft from engine and remove.    
REFER TO SPECIAL TOOLS 000 588 23 62 00 Mounting plate   WS26.00-P-0415B
REFER TO SPECIAL TOOLS 000 588 24 62 00 Major assembly mount NOTES
Secure torque converter against falling down.
Damage will otherwise occur.
WS01.00-P-0253B
24 Remove torque converter from torque converter housing. If necessary. AR27.20-P-0050EWM 
25 Check threaded unions (16) for damage and looseness. If threaded unions (16) are damaged or loose,

Replace drive plate (15).
AR03.30-P-8003SVZ
26 Remove corrosion from crankshaft.   AR03.20-P-1000-01A
    Multi-purpose paste *BR00.45-Z-1009-06A 
    Assembly cleaner *BR00.45-Z-1028-04A 
27 Install in the reverse order.    
INSPECT Check     
28 Check and correct transmission oil level.   AR27.00-P-0270EWN 
29 Read out and delete fault memory.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06FR
30 Perform transmission adaptation with vehicle When replacing or repairing transmission (1).  
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06FR
31 Reset data on service life of torque converter lockup clutch with the vehicle diagnosis system. When replacing or repairing torque converter.  
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06FR
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. AS49.00-Z-0001-01A
32 Perform engine test run and check transmission (1) for proper operation and leak tightness.    
AUTOMATIC TRANSMISSION COMPLETE

Number Designation Transmission 725.0
BA27.10-P-1001-04H Screw/nut, transmission to engine Nm 42
AUTOMATIC TRANSMISSION COMPLETE

Number Designation Transmission 725.0
BA27.10-P-1008-04H Bolt, leaf spring for heat shield to transmission Nm 5
AUTOMATIC TRANSMISSION COMPLETE

Number Designation Transmission 725.0
BA27.10-P-1009-04H Bolt, heat shield to oil pan Nm 9
AUTOMATIC TRANSMISSION COMPLETE

Number Designation Transmission 725.0
BA27.10-P-1035-04H Screw, electrical wiring harness holder to oil pan Nm 8
AUTOMATIC TRANSMISSION COMPLETE

Number Designation Transmission 725.0
BA27.10-P-1036-04H Screw, electrical wiring harness holder to torque converter housing Nm 12
TORQUE CONVERTER

Number Designation Transmission 725.0/1
BA27.20-P-1001-01D Screw, torque converter/rotor to drive plate/star-shaped drive plate Angled threaded connection Stage 1 Nm 3
Stage 2 Nm 30
Stage 3 ∠° 90
TRANSMISSION OIL COOLING

Number Designation Transmission 725.0
BA27.55-P-1025-01D Screw, holder for oil line to engine block Nm 8
EXHAUST SYSTEM

Number Designation Engine 279 in model 223
BA49.10-P-1004-02Y Screw, Exhaust system bracket to transmission Nm 20
WIRING HARNESS

Number Designation Model 223
BA54.18-P-1001-02D Bolt, ground strap to transmission housing M8 Nm 20
M10 Nm -
Fig 1: Identifying Long Wedge (115 589 03 59 00)
G07070400Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Socket Wrench Bit (001 589 65 09 00)
G09981907Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1009-06A Multi-purpose paste A 000 989 80 51
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01