Remove/Install Transmission With Torque Converter - AR27.10-P-0500SVZ
Transmission 725.0 in model 223 with engine 279
MODIFICATION NOTES
| 07.11.2023 | Screw/nut, transmission to engine | BA27.10-P-1001-04H |
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | |
| Notes on automatic transmission | AH27.19-P-0001-01NKB | ||
| Remove/install | |||
| 1 | Secure vehicle to prevent it moving away. | ||
| 2 | Shift the transmission (1) into neutral position. | ||
| 3 | Release parking brake. | ||
| 4 | Remove ground line of battery. | AR54.10-P-0051S | |
| 5 | Raise vehicle using vehicle lift and secure in place. | AR00.60-P-1006A | |
| 6 | Remove center engine compartment lining and rear engine compartment lining. | AR61.20-P-1105S | |
| 7 | Remove rear propeller shaft. | AR41.10-P-0050SVZ | |
| 8 | Remove left catalytic converter. | AR49.20-P-0101SVZ | |
| 9 | Remove right catalytic converter. | AR49.20-P-0102SVZ | |
| 10 | Detach left and right exhaust system holder (4) from transmission (1). | *BA49.10-P-1004-02Y | |
| 11 | Remove ground line (5) from transmission (1). | *BA54.18-P-1001-02D | |
| 12 | Remove heat shield (6). | AR27.40-P-0700-01S | |
| *BA27.10-P-1008-04H | |||
| *BA27.10-P-1009-04H | |||
| 13 | Release and disconnect central connector from transmission (1). | ||
| 14 | Detach holder (7) from oil pan and place to one side with attached electrical wiring harnesses. | *BA27.10-P-1035-04H | |
| 15 | Detach retaining clamps (8) and holder (9) from engine housing. | *BA27.55-P-1025-01D | |
| 16 | Detach oil lines (10, 11) from transmission (1) and seal connections with suitable stop plugs. | AR27.10-P-0501-03LF | |
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| Fig 2 | |||
| 17 | Detach front axle differential propeller shaft from front axle differential. | Transmission 725.0 in model 223 with engine 279 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR41.10-P-0070SVZ |
| 18 | Remove cover (13). | ||
| 19 | Detach torque converter from drive plate (15). | Do not use an impact wrench or compressed air tool to remove the bolts. Otherwise, the threaded unions (16) in drive plate (15) may be damaged. |
AR27.20-P-0001-01EWM |
| *BA27.20-P-1001-01D | |||
| Fig 3 | |||
| Fig 1 | |||
| 20 | Lower transmission (1) until holders (2, 3) are accessible. | ||
| 21 | Detach holders (2, 3) from transmission (1) and place to one side with attached electric lines. | *BA27.10-P-1036-04H | |
| 22 | Remove screws (17). | *BA27.10-P-1001-04H | |
| 23 | Detach transmission (1) together with torque converter and front axle differential propeller shaft from engine and remove. | ||
| 000 588 23 62 00 Mounting plate | WS26.00-P-0415B | ||
| 000 588 24 62 00 Major assembly mount | Secure torque converter against falling down. Damage will otherwise occur. |
WS01.00-P-0253B | |
| 24 | Remove torque converter from torque converter housing. | If necessary. | AR27.20-P-0050EWM |
| 25 | Check threaded unions (16) for damage and looseness. | If threaded unions (16) are damaged or loose, ↓ Replace drive plate (15). |
AR03.30-P-8003SVZ |
| 26 | Remove corrosion from crankshaft. | AR03.20-P-1000-01A | |
| Multi-purpose paste | *BR00.45-Z-1009-06A | ||
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| 27 | Install in the reverse order. | ||
| Check | |||
| 28 | Check and correct transmission oil level. | AR27.00-P-0270EWN | |
| 29 | Read out and delete fault memory. | ||
| AD00.00-P-2000-06FR | |||
| 30 | Perform transmission adaptation with vehicle | When replacing or repairing transmission (1). | |
| AD00.00-P-2000-06FR | |||
| 31 | Reset data on service life of torque converter lockup clutch with the vehicle diagnosis system. | When replacing or repairing torque converter. | |
| AD00.00-P-2000-06FR | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| Risk of burn injuries , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. | AS49.00-Z-0001-01A | |
| 32 | Perform engine test run and check transmission (1) for proper operation and leak tightness. |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 725.0 | |
|---|---|---|---|
| BA27.10-P-1001-04H | Screw/nut, transmission to engine | Nm | 42 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 725.0 | |
|---|---|---|---|
| BA27.10-P-1008-04H | Bolt, leaf spring for heat shield to transmission | Nm | 5 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 725.0 | |
|---|---|---|---|
| BA27.10-P-1009-04H | Bolt, heat shield to oil pan | Nm | 9 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 725.0 | |
|---|---|---|---|
| BA27.10-P-1035-04H | Screw, electrical wiring harness holder to oil pan | Nm | 8 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 725.0 | |
|---|---|---|---|
| BA27.10-P-1036-04H | Screw, electrical wiring harness holder to torque converter housing | Nm | 12 |
TORQUE CONVERTER
| Number | Designation | Transmission 725.0/1 | |||
|---|---|---|---|---|---|
| BA27.20-P-1001-01D | Screw, torque converter/rotor to drive plate/star-shaped drive plate | Angled threaded connection | Stage 1 | Nm | 3 |
| Stage 2 | Nm | 30 | |||
| Stage 3 | ∠° | 90 | |||
TRANSMISSION OIL COOLING
| Number | Designation | Transmission 725.0 | |
|---|---|---|---|
| BA27.55-P-1025-01D | Screw, holder for oil line to engine block | Nm | 8 |
EXHAUST SYSTEM
| Number | Designation | Engine 279 in model 223 | |
|---|---|---|---|
| BA49.10-P-1004-02Y | Screw, Exhaust system bracket to transmission | Nm | 20 |
WIRING HARNESS
| Number | Designation | Model 223 | ||
|---|---|---|---|---|
| BA54.18-P-1001-02D | Bolt, ground strap to transmission housing | M8 | Nm | 20 |
| M10 | Nm | - | ||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1009-06A | Multi-purpose paste | A 000 989 80 51 |
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |