Remove/Install Right Catalytic Converter - AR49.20-P-0102SVZ

Engine 279 in model 223 

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

	Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of burn injuries,  suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust.	Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone.	AS49.00-Z-0001-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	Notes on self-locking nuts and bolts		AH00.00-P-0001-01KOA
Notice	Notes on avoiding damage through contamination and foreign objects		AH00.00-P-5000-01A
	Remove/install
1	Switch off ignition and keep transmitter key outside of transmitter range.
2	Remove right charge air pipe (4).		AR09.41-P-1333SVZ
3	Unclip electrical connector for right lambda sensor upstream of catalytic converter (G3/4x1) from holder.
4	Release and disconnect electrical connector for right lambda sensor upstream of catalytic converter (G3/4x1).
5	Remove clamp (5).	Replace the clamp (5).
		Screw, Exhaust system to Exhaust gas turbocharger	*BA49.10-P-1002-02Y
6	Remove rear and center lower engine compartment lining.		AR61.20-P-1105S
		Only install rear and center lower engine compartment lining after final testing.
7	Unclip electrical connector for right lambda sensor downstream of catalytic converter (G3/6x1) from holder.
8	Release and disconnect electrical connector for right lambda sensor downstream of catalytic converter (G3/6x1).
9	Remove screws (6).	Screw, Exhaust system bracket to transmission	*BA49.10-P-1004-02Y
10	Remove clamp (7) and remove right catalytic converter (1) downward.	Replace clamp (7).
		Clamp, front exhaust system to center exhaust line	*BA49.10-P-1013-02Y
11	Remove lambda sensor (G3/4).	When replacing right catalytic converter (1).
			AR07.04-P-0083SVZ
12	Remove lambda sensor (G3/6).	When replacing right catalytic converter (1).
			AR07.04-P-0084SVZ
13	Remove combustion and corrosion residues on flange connections.
14	Install in the reverse order.
	Check
15	Check installation position and unobstructed movement of exhaust system.	If there are problems, ↓ Re-align the exhaust system.
	Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
16	Perform engine test run and in this connection check exhaust system for leaks.

EXHAUST SYSTEM

Number	Designation		Engine 279 in model 223
BA49.10-P-1002-02Y	Screw, Exhaust system to Exhaust gas turbocharger	Nm	23

EXHAUST SYSTEM

Number	Designation		Engine 279 in model 223
BA49.10-P-1004-02Y	Screw, Exhaust system bracket to transmission	Nm	20

EXHAUST SYSTEM

Number	Designation			Engine 279 in model 223
BA49.10-P-1013-02Y	Clamp, front exhaust system to center exhaust line	With Screwdriver	Nm	25
		With Manual tightening	Nm	22