Replace Brake Calipers On Rear Axle (Code: Vs3BREPB, Acc. No.: 42 960 93) - SM42.10-D-0046SG
Model 907
with code B25 (Electric parking brake)
| Operation no. of the operation texts or standard texts and flat rates | ||||
|---|---|---|---|---|
| Category | Op. no. | Operation text | Acc. no. | Code |
| L | 02 1250 | Operations: Replace 2 brake calipers of rear axle | 42 960 93 | VS3BREPB |
| L | 02 1586 | Operations: Extra work for removing/installing 2 wheel and tire assemblies during installation with wheel lift dolly | 42 960 93 | VS3BREPB |
| L | 02 1285 | Operations: Extra work for bleeding hydraulic brake system (after repair work) on veh. with manual transmission | 42 960 93 | VS3BREPB |
| L | 02 1286 | Operations: Perform brake test stand run | 42 960 93 | VS3BREPB |
| L | 02 3282 | Operations: Remove underfloor paneling (when working on veh.) | 42 960 93 | VS3BREPB |
| L | 02 3283 | Operations: Remove lower engine compartment lining (when working on vehicle) | 42 960 93 | VS3BREPB |
Replace both rear-axle brake calipers, along with actuator motors of electric parking brake.
Replacement of wear or damaged parts must be invoiced separately.
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on bleeding brake system | AH42.10-N-0002-01A | ||
| Notes on carrying out repair work in the vehicle interior | AH68.00-N-0001-01S | ||
| Check | |||
| 1 | Check, whether the vehicle is affected by the measure. | Affected vehicles: Replace brake calipers on rear axle (code: VS3BREPB, acc. no.: 42 960 93) Model 907.### ## as of 000025 up to 322015 |
SM42.10-D-0046-01AAA |
| Affected vehicles: Replace brake calipers on rear axle (code: VS3BREPB, acc. no.: 42 960 93) |
SM42.10-D-0046-01AAB | ||
| Remove | |||
| 2 | Clean area surrounding cap of brake fluid reservoir. | Assembly cleaner | *BR00.45-Z-1028-04A |
| 3 | Remove cap from brake fluid reservoir. | ||
| 4 | Check fill level in brake fluid reservoir. | The fill level must not be above the maximum marking. This prevents the brake fluid reservoir from overflowing when the brake pistons are pushed back. If the fill level in brake fluid reservoir is too high, ↓ extract brake fluid. Extraction bellows |
|
| 5 | Move rear axle brake pads into assembly position. | ||
Do not operate the service brake while "Move to assembly position" is shown. Otherwise, the spindle of the brake caliper (1) will be damaged. |
AR42.10-D-1710-01TS | ||
| 6 | Remove rear wheels. | ||
| AR40.10-D-1100TS | |||
| 7 | Remove electrical wiring harness from holder (2). | ||
| 8 | Disconnect electrical wiring harness (4) from electrical wiring harness (5) to electrical connector. | ||
| 9 | Remove electrical wiring harness (5) from brake caliper (1). | ||
| 10 | Disconnect electrical connector (7) from actuator motor (8). | ||
| 11 | Remove brake pads on rear axle. | ||
| AR42.10-D-1710TS | |||
| 12 | Remove brake hose (9) on vehicle side. | ||
| AR42.10-D-0023TS | |||
| 13 | Remove dust cap (10). | ||
| 14 | Remove brake caliper (1). | ||
| Check | |||
| 15 | Check brake hose (9) for damage. | If damage exists, ↓ Replace brake hose (9) subject to separate invoice. |
|
| AR42.10-D-0023TS | |||
| 16 | Modify brake hose (9). | ||
| AR42.10-D-0023TS | |||
| Install | |||
| 17 | Install new brake caliper (1). | *BA42.10-N-1006-12TS | |
| 18 | Install dust cap (10). | ||
| 19 | Install brake hose (9) on vehicle side. | ||
| AR42.10-D-0023TS | |||
| 20 | Install old brakepads of rear axle. | ||
| AR42.10-D-1710TS | |||
| 21 | Connect electrical connector (7) to actuator motor (8). | ||
| 22 | Attach electrical wiring harness (5) to brake caliper (1). | *BA42.10-N-1004-12TS | |
| 23 | Connect electrical wiring harness (4) with electrical wiring harness (5) to electrical connector. | ||
| 24 | Install electrical wiring harness on holder (2). | ||
| 25 | Deactivate brake pad change mode. | ||
Whilst doing so, do not actuate service brake. Otherwise, the spindle of the brake caliper (1) will be damaged. |
AR42.10-D-1710-01TS | ||
| 26 | Bleed brake system. | ||
| AR42.10-D-0010TS | |||
| 27 | Fit brake pads on rear axle. | Firm resistance should be noticeable at the brake pedal. |
|
| 28 | Mount rear wheels. | ||
| AR40.10-D-1100TS | |||
| Update software/Reset counter | |||
| 29 | Connect diagnostic system. | ||
| AD00.00-D-2000-06TS | |||
| 30 | Connect charging equipment. | ||
| Maintaining on-board electrical system voltage when performing test and diagnosis work on vehicle | During the entire work procedure a sufficiently large voltage supply must be provided for the vehicle's on-board electrical system. Otherwise any undervoltage that occurs may damage the control units. |
AR54.10-D-1127TS | |
| 31 | Update software for ESP® control unit. | ||
| 32 | Reset actuator counter of electric parking brake. | Control units view → N30/4 - Electronic Stability Program (ESP®) → Adaptations → Teach-in processes → Resetting of 'Electric parking brake' counter |
|
| 33 | Disconnect diagnostic system. | ||
| AD00.00-D-2000-06TS | |||
| 34 | Remove charger from vehicle. | ||
| AR54.10-D-1127TS | |||
| Check | |||
| 35 | Perform brake test on test stand. | ||
| AP42.00-D-4290TS |
| Number | Designation | Model 907 except code IT5 (5.0 tonner) | |
|---|---|---|---|
| BA42.10-N-1004-12TS | Bolt, wiring harness for wear indicator to brake caliper | Nm | 8 |
| Number | Designation | Model 907 except code IT5 (5.0 tonner) | |
|---|---|---|---|
| BA42.10-N-1006-12TS | Screw/guide pin, brake caliper to brake caliper support | Nm | 34 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |
PARTS ORDERING NOTE
| Part no. | Designation | Quantity |
|---|---|---|
| A 000 989 08 07 11 | Brake fluid (1L) | n.B. |
| Parts scope, model 907 | ||
| A 907 423 82 00 | Left brake caliper | n.B. |
| A 907 423 83 00 | Right brake caliper | n.B. |
| Parts scope, model 910.1/6/7 | ||
| A 910 423 19 01 | Left brake caliper | n.B. |
| A 910 423 21 01 | Right brake caliper | n.B. |