LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> Sprinter 1500 Van Passenger >> Repair and Diagnosis >> Brakes >> Traction Control >> Brakes - Capacities, Specifications, Modifications, Wiring Diagrams & Special Tools >> Removal & Installation >> Replace Brake Calipers On Rear Axle (Code: Vs3BREPB, Acc. No.: 42 960 93) - SM42.10-D-0046SG

Replace Brake Calipers On Rear Axle (Code: Vs3BREPB, Acc. No.: 42 960 93) - SM42.10-D-0046SG

Model 907 

with code B25 (Electric parking brake) 

Operation no. of the operation texts or standard texts and flat rates
Category Op. no. Operation text Acc. no. Code
L 02 1250 Operations: Replace 2 brake calipers of rear axle 42 960 93 VS3BREPB
L 02 1586 Operations: Extra work for removing/installing 2 wheel and tire assemblies during installation with wheel lift dolly 42 960 93 VS3BREPB
L 02 1285 Operations: Extra work for bleeding hydraulic brake system (after repair work) on veh. with manual transmission 42 960 93 VS3BREPB
L 02 1286 Operations: Perform brake test stand run 42 960 93 VS3BREPB
L 02 3282 Operations: Remove underfloor paneling (when working on veh.) 42 960 93 VS3BREPB
L 02 3283 Operations: Remove lower engine compartment lining (when working on vehicle) 42 960 93 VS3BREPB
G13787518

Replace both rear-axle brake calipers, along with actuator motors of electric parking brake.

Replacement of wear or damaged parts must be invoiced separately.

  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on repairs to brake system   AH42.00-P-0003-01A
  Brake fluid notes   AH42.50-P-0001-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Notes on bleeding brake system   AH42.10-N-0002-01A
  Notes on carrying out repair work in the vehicle interior   AH68.00-N-0001-01S
INSPECT Check     
1 Check, whether the vehicle is affected by the measure. Affected vehicles: Replace brake calipers on rear axle (code: VS3BREPB, acc. no.: 42 960 93)
Model 907.### ## as of 000025 up to 322015
SM42.10-D-0046-01AAA 
    Affected vehicles: Replace brake calipers on rear axle (code: VS3BREPB, acc. no.: 42 960 93)
IMPORTANT For authorized Mercedes-Benz service partners, only the entry in the Extended VEGA Application (EVA) system, in the "Current" tab is decisive. An additional test of the affected vehicles in the workshop information system (WIS) or vehicle list is thereby not necessary.
SM42.10-D-0046-01AAB
REMOVING Remove     
2 Clean area surrounding cap of brake fluid reservoir. Assembly cleaner *BR00.45-Z-1028-04A 
3 Remove cap from brake fluid reservoir.    
4 Check fill level in brake fluid reservoir. NOTES
The fill level must not be above the maximum marking.
This prevents the brake fluid reservoir from overflowing when the brake pistons are pushed back.
If the fill level in brake fluid reservoir is too high,
↓
extract brake fluid.
IMPORTANTCommercially available devices/tools 
Extraction bellows
 
5 Move rear axle brake pads into assembly position.    
REFER TO TESTING & REPAIR   NOTES
Do not operate the service brake while "Move to assembly position" is shown.
Otherwise, the spindle of the brake caliper (1) will be damaged.
AR42.10-D-1710-01TS
6 Remove rear wheels.    
REFER TO TESTING & REPAIR     AR40.10-D-1100TS
7 Remove electrical wiring harness from holder (2).    
8 Disconnect electrical wiring harness (4) from electrical wiring harness (5) to electrical connector.    
9 Remove electrical wiring harness (5) from brake caliper (1). IMPORTANT To do this, remove screw (6).  
10 Disconnect electrical connector (7) from actuator motor (8).    
11 Remove brake pads on rear axle.    
REFER TO TESTING & REPAIR   IMPORTANT Reuse brakepads. AR42.10-D-1710TS
12 Remove brake hose (9) on vehicle side.    
REFER TO TESTING & REPAIR     AR42.10-D-0023TS
13 Remove dust cap (10).    
14 Remove brake caliper (1). IMPORTANT To do so, remove screw/bolt (11). Replace bolt (11).
IMPORTANT When replacing brake calipers (1), only install brake calipers (1) from the same manufacturer and model on an axle.
 
INSPECT Check     
15 Check brake hose (9) for damage. If damage exists,
↓
Replace brake hose (9) subject to separate invoice.
 
REFER TO TESTING & REPAIR     AR42.10-D-0023TS
16 Modify brake hose (9).    
REFER TO TESTING & REPAIR     AR42.10-D-0023TS
INSTALLING Install     
17 Install new brake caliper (1). IMPORTANT To do so, screw in new bolt (11).
TORQUE SPECIFICATION Screw/guide pin, brake caliper to brake caliper support
*BA42.10-N-1006-12TS 
18 Install dust cap (10).    
19 Install brake hose (9) on vehicle side.    
REFER TO TESTING & REPAIR   IMPORTANT Do not yet bleed brake system. AR42.10-D-0023TS
20 Install old brakepads of rear axle.    
REFER TO TESTING & REPAIR   IMPORTANT Do not operate brake pedal yet. AR42.10-D-1710TS
21 Connect electrical connector (7) to actuator motor (8).    
22 Attach electrical wiring harness (5) to brake caliper (1). IMPORTANT Screw in bolt (6) to do this.
TORQUE SPECIFICATION Bolt, wiring harness for wear indicator to brake caliper
*BA42.10-N-1004-12TS 
23 Connect electrical wiring harness (4) with electrical wiring harness (5) to electrical connector.    
24 Install electrical wiring harness on holder (2).    
25 Deactivate brake pad change mode.    
REFER TO TESTING & REPAIR   NOTES
Whilst doing so, do not actuate service brake.
Otherwise, the spindle of the brake caliper (1) will be damaged.
AR42.10-D-1710-01TS
26 Bleed brake system.    
REFER TO TESTING & REPAIR     AR42.10-D-0010TS
27 Fit brake pads on rear axle. IMPORTANT For this, depress brake pedal several times until the brake pads contact the brake disks.
Firm resistance should be noticeable at the brake pedal.
 
28 Mount rear wheels.    
REFER TO TESTING & REPAIR     AR40.10-D-1100TS
  Update software/Reset counter     
29 Connect diagnostic system.    
REFER TO SELF DIAGNOSTIC SYSTEMS   IMPORTANT It is absolutely essential to precisely follow the operation steps as described in the vehicle diagnosis system. AD00.00-D-2000-06TS
30 Connect charging equipment.    
REFER TO TESTING & REPAIR Maintaining on-board electrical system voltage when performing test and diagnosis work on vehicle NOTES
During the entire work procedure a sufficiently large voltage supply must be provided for the vehicle's on-board electrical system.
Otherwise any undervoltage that occurs may damage the control units.
IMPORTANT Follow the operating instructions for the charger.
IMPORTANT Use the charger to ensure that an adequate power supply (min. 12.5 V) is provided for the on-board electrical system battery.
AR54.10-D-1127TS
31 Update software for ESP® control unit. IMPORTANT It is absolutely essential to precisely follow the operation steps as described in the vehicle diagnosis system.  
32 Reset actuator counter of electric parking brake. IMPORTANT To do this, select the following menu items:
Control units view →
N30/4 - Electronic Stability Program (ESP®) →
Adaptations →
Teach-in processes →
Resetting of 'Electric parking brake' counter
IMPORTANT It is absolutely essential to precisely follow the operation steps as described in the vehicle diagnosis system.
 
33 Disconnect diagnostic system.    
REFER TO SELF DIAGNOSTIC SYSTEMS     AD00.00-D-2000-06TS
34 Remove charger from vehicle.    
REFER TO TESTING & REPAIR     AR54.10-D-1127TS
INSPECT Check     
35 Perform brake test on test stand.    
REFER TO MAINTENANCE     AP42.00-D-4290TS
TORQUE SPECIFICATION REAR AXLE BRAKE CALIPER

Number Designation Model 907 except code IT5 (5.0 tonner)
BA42.10-N-1004-12TS Bolt, wiring harness for wear indicator to brake caliper Nm 8
TORQUE SPECIFICATION REAR AXLE BRAKE CALIPER

Number Designation Model 907 except code IT5 (5.0 tonner)
BA42.10-N-1006-12TS Screw/guide pin, brake caliper to brake caliper support Nm 34
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01
PARTS ORDERING NOTE

Part no. Designation Quantity
A 000 989 08 07 11 Brake fluid (1L) n.B.
  Parts scope, model 907  
A 907 423 82 00 Left brake caliper n.B.
A 907 423 83 00 Right brake caliper n.B.
  Parts scope, model 910.1/6/7  
A 910 423 19 01 Left brake caliper n.B.
A 910 423 21 01 Right brake caliper n.B.