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Home >> Mercedes Benz >> 2021 >> Sprinter 1500 Van Passenger >> Repair and Diagnosis >> Brakes >> Traction Control >> Brakes - Description & Operation, Gen Info, Basic Knowledge, Safety, Testing, Maintenance, R&I >> Testing & Repair >> Bleed Brake System - Ar42.10-D-0010TS

Bleed Brake System - Ar42.10-D-0010TS

Model 907 

G13787428
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
  Notes on externally invisible brake fluid loss   AH42.10-P-9406-02A 
  Notes on bleeding brake system   AH42.10-N-0002-01A
  Brake fluid notes   AH42.50-P-0001-01A 
  Notes on repairs to brake system   AH42.00-P-0003-01A 
  Bleeding     
1 Clean area surrounding brake fluid reservoir. Assembly cleaner *BR00.45-Z-1028-04A 
2 Remove cap from brake fluid reservoir.    
3 Extract brake fluid from brake fluid reservoir. IMPORTANTCommercially available devices/tools 
Extraction bellows
 
4 Add new brake fluid up to "MAX" marking in brake fluid reservoir.    
REFER TO CAPACITIES & SPECIFICATIONS Brake fluids (DOT 4 plus)   BB00.40-P-0331-00A
5 Connect filling unit (5).    
REFER TO SPECIAL TOOLS 000 588 01 82 00 Filling unit IMPORTANT Pay attention to manufacturer's operating instructions. WS25.00-P-0016B
6 Raise vehicle.   AR00.60-D-1000-04TS
  Special instructions for lifting and supporting vehicle   AH00.60-N-0100-01TS
7 Perform bleeding procedure in numerical sequence of brake calipers (1, 2, 3, 4).   AR42.10-D-0010-02TS 
REFER TO SPECIAL TOOLS 000 588 01 82 00 Filling unit   WS25.00-P-0016B
    TORQUE SPECIFICATION Bleed valve to brake caliper *BA42.10-N-1003-12TS 
    TORQUE SPECIFICATION Vent valve at front axle brake caliper *BA42.10-N-1002-10TS 
8 Bleed clutch actuation system. Model 907 AR25.20-D-0072TS
    AR25.20-D-0072TSF
9 Lower vehicle.    
10 Remove filling unit (5) from brake fluid reservoir.    
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
11 Check brake system for leaks.   AR42.10-D-0100-01TS 
12 Check fluid level in brake fluid reservoir.    
REFER TO CAPACITIES & SPECIFICATIONS Brake fluids (DOT 4 plus) IMPORTANT The brake fluid reservoir is correctly filled when the brake fluid level is between the "MAX" marking and the "MIN" marking.
If the brake fluid reservoir is not filled correctly.

correct fluid level.
BB00.40-P-0331-00A
13 Mount cap onto brake fluid reservoir.    
TORQUE SPECIFICATION FRONT AXLE BRAKE CALIPER

Number Designation Model 907
BA42.10-N-1002-10TS Vent valve at front axle brake caliper Nm 14
TORQUE SPECIFICATION REAR AXLE BRAKE CALIPER

Number Designation Model 907 except code IT5 (5.0 tonner) Model 907 with code IT5 (5.0 tonner)
BA42.10-N-1003-12TS Bleed valve to brake caliper Nm 14 14
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01