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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments -- 223 Chassis >> Testing & Repair >> Remove/Install Panoramic Sliding Roof Frame - AR77.21-P-0801S

Remove/Install Panoramic Sliding Roof Frame - AR77.21-P-0801S

Model 223 

with code 413 (Panoramic sliding sunroof/glass roof) 

G16192207Courtesy of MERCEDES-BENZ USA
Notice  Notes on removal/installation of bonded elements of panoramic roof   AH77.21-P-0001-01A 
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Remove rear fixed element of panoramic sliding sunroof.   AR77.21-P-0802S 
2 Remove front roller sunblind for panoramic sliding sunroof.   AR77.21-P-0207S 
3 Remove nuts (2).    
4 Mask off adjacent paint surfaces with fabric tape. Adhesive fabric tape *BR00.45-Z-1062-02A 
5 Cover vehicle interior with suitable means.    
WARNING Risk of injury  due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs Wear cut-proof gloves and safety glasses. AS77.21-Z-0002-01A 
6 Cut out panoramic sliding sunroof frame (1) and remove.   AR77.21-P-0801-01S 
    IMPORTANT Aid of helper required.  
    SPECIAL TOOL Set of shields Fig 2
7 Prepare body flange on panoramic sliding sunroof frame (1) for installation.   AR77.21-P-0801-03S 
INSTALLING Install     
8 Place roof lining in vehicle.    
9 Install windshield.   AR67.10-P-1700S
    Model 223
with code 413 (Panoramic sliding sunroof/glass roof)
except code Z07 (B7 armoring on special protection version)
 
    IMPORTANT The windshield must be installed in order to align the panoramic sliding sunroof frame (1).  
    IMPORTANT Do not install detachable parts in area of windshield yet.  
10 Prepare panoramic sliding sunroof frame (1) for installation.   AR77.21-P-0801-02S 
    IMPORTANT Two helpers are required.  
    HAND HELD TESTER Distance between top edge of window and front edge of roof *BE67.10-P-1001-01E 
    Adhesive fabric tape *BR00.45-Z-1062-02A 
    SPECIAL TOOL Feeler gauge Fig 1
11 Apply adhesive material for panoramic sliding sunroof frame (1).   AR77.21-P-0801-04S 
REFER TO SPECIAL TOOLS 000 588 02 72 00 Sealing and corrosion protection gun   WS97.00-P-0003B
    SPECIAL TOOL Adapter Fig 3
12 Install panoramic sliding sunroof frame (1).   AR77.21-P-0801-05S 
    NOTES
Do not move vehicle for at least 10 h after gluing in the panoramic sliding sunroof frame (1).
The strength of the adhesively bonded connection is otherwise impaired and the required adhesion of the adhesive material is not ensured.
 
    IMPORTANT Two helpers are required.  
    TORQUE SPECIFICATION Nut, panoramic sliding roof frame to side wall *BA77.21-P-1004-01E 
13 Remove weights for putting load on the panoramic sliding sunroof frame (1). NOTES
Do not remove weights before reference adhesive bead is completely cured. The strength of the adhesively bonded connection is otherwise impaired and the required adhesion of the adhesive material is not ensured.
 
14 Install front roller sunblind for panoramic sliding roof.   AR77.21-P-0207S 
15 Install rear fixed element of panoramic sliding sunroof.   AR77.21-P-0802S 
16 Remove masking tape residues.    
17 Install detachable parts in area of windshield.   AR67.10-P-1700S
    Model 223
with code 413 (Panoramic sliding sunroof/glass roof)
except code Z07 (B7 armoring on special protection version)
 
  Finishing activity     
18 Normalize panoramic sliding sunroof with diagnostic system and perform teach-in run for automatic reversing function.    
REFER TO SELF DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06FR
TEST AND ADJUSTMENT VALUES FOR WINDSHIELD

Number Designation Model 223 except code Z07 (B7 armoring on special protection version) Model 223 with code Z07 (B7 armoring on special protection version)
BE67.10-P-1001-01E Distance between top edge of window and front edge of roof Dimension "A" mm 3, 5 (±1, 5) 3, 5 (±1, 5)
Picture   AR67.10-P-1000-09S -
PANORAMIC ROOF

Number Designation Model 223
BA77.21-P-1004-01E Nut, panoramic sliding roof frame to side wall Nm 14
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G07469060Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Set Of Shields (222 589 01 31 00)
G10134391Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Adapter (000 589 86 63 00)
G09977658Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1062-02A Adhesive fabric tape A 007 989 28 85