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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Electrical System -- Body (2 Of 6) -- 447 Chassis >> Testing & Repair >> Remove/Install Headlamp Unit - AR82.10-S-4730E

Remove/Install Headlamp Unit - AR82.10-S-4730E

Model 447, 448 

Shown On Model 447 With Code LG2 (LED Intelligent Light System) 

G16488446Courtesy of MERCEDES-BENZ USA

Shown On Model With Code LG2 (LED Intelligent Light System) 

G16488447Courtesy of MERCEDES-BENZ USA
G16488448Courtesy of MERCEDES-BENZ USA

Shown On Model 447 With Code LG2 (LED Intelligent Light System) 

Shown On Model 447 With Code LG2 (LED Intelligent Light System) 

G16488449Courtesy of MERCEDES-BENZ USA
Notice  General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment Model 447 with engine 780 AH00.00-Z-0300-01A
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVING Remove     
1 Switch off ignition and store transmitter key outside of transmission range (min. 2 m).    
2 Remove screws (1, 2).    
3.1 Detach front bumper on left or right side until screw (3) is accessible. When removing a front lamp unit. AR88.20-S-2000E
3.2 Remove front bumper. When removing both front lamp units. AR88.20-S-2000E
4 Remove bolt (3).    
5 Pull out front lamp unit until electrical connector (4) is accessible.    
6 Remove front lamp unit. IMPORTANT For this purpose, disconnect electrical connector (4).  
7 Remove left front actuation module, LED exterior lighting or right front actuation module, LED exterior lighting. Model 447 with code L45 (Multibeam LED with high beam assist plus)
Model 447 with code LG2 (LED Intelligent Light System)
Model 448.8
If one or both front lamp units are replaced.
AR82.10-S-4650E 
8 Remove left headlamp control unit and right headlamp control unit. Model 447 with code L45 (Multibeam LED with high beam assist plus)
Model 447 with code LG2 (LED Intelligent Light System)
Model 448.8
If one or both front lamp units are replaced.
AR82.10-S-4660E 
INSTALLING Install     
9 Install left headlamp control unit or right headlamp control unit. Model 447 with code L45 (Multibeam LED with high beam assist plus)
Model 447 with code LG2 (LED Intelligent Light System)
Model 448.8
If one or both front lamp units are replaced.
AR82.10-S-4660E 
10 Install left front actuation module, LED exterior lighting or right front actuation module, LED exterior lighting. Model 447 with code L45 (Multibeam LED with high beam assist plus)
Model 447 with code LG2 (LED Intelligent Light System)
Model 448.8
If one or both front lamp units are replaced.
AR82.10-S-4650E 
11 Transfer settings of spacer sleeves (5) to new front lamp unit. When installing a new front lamp unit.  
12 Position front lamp unit and connect electrical connector (4).    
13 Screw in screws (1, 2, 3) and tighten slightly by hand. IMPORTANT Screws (1, 2, 3) are not tightened until the assembly position of the front lamp unit has been adjusted.  
14 Close hood.    
15 Set gap dimensions "AA" and "BA". IMPORTANT Pay attention to transitions of front lamp unit to fender and engine hood.
HAND-HELD TESTER Adjust gap dimensions
*BE60.00-Z-1002-01KOJ 
    HAND-HELD TESTER Adjust gap dimensions *BE60.00-Z-1001-01KOJ 
    SPECIAL TOOL Feeler gauge Fig 1
16 Tighten bolt (3).    
17 Open hood.    
18.1 Position bumper on vehicle and secure in area of front lamp units. If both front lamp units have been removed.
IMPORTANT Do not secure lower engine compartment paneling until front lamp unit assembly position has been adjusted.
AR88.20-S-2000E
18.2 Secure bumper in area of front lamp unit. If a front lamp unit has been removed.
IMPORTANT Do not secure lower engine compartment paneling until front lamp unit assembly position has been adjusted.
AR88.20-S-2000E
19 Set gap dimensions "CA" and "CB". IMPORTANT Pay attention to transitions of front lamp unit to bumper.
HAND-HELD TESTER Adjust gap dimensions
*BE60.00-Z-1003-01KOJ 
    SPECIAL TOOL Feeler gauge Fig 1
20 Tighten screw (1).    
21 Remove respective support (6).    
22 Tighten screw (2).    
23 Install respective support (6).    
24 Check gap dimensions "AA", "BA", "CA" and "CB". IMPORTANT Pay attention to transitions of front lamp unit to fender, hood and front bumper.
HAND-HELD TESTER Adjust gap dimensions
*BE60.00-Z-1002-01KOJ 
    HAND-HELD TESTER Adjust gap dimensions *BE60.00-Z-1001-01KOJ 
    HAND-HELD TESTER Adjust gap dimensions *BE60.00-Z-1003-01KOJ 
    SPECIAL TOOL Feeler gauge
If the gap dimension is incorrect:

Repeat adjustment procedure.
Fig 1
25 Install front bumper.   AR88.20-S-2000E
26 Perform commissioning of front lamp unit. Model 447 with code L45 (Multibeam LED with high beam assist plus)
Model 447 with code LG2 (LED Intelligent Light System)
If one or two front lamp units have been replaced.
 
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-S-2000-04E
    IMPORTANT Pay attention to "DataMatrix code" on front lamp unit.  
27 Perform function check on front lamp unit.    
28 Adjust zero position of front lamp unit. Model 447 with code L45 (Multibeam LED with high beam assist plus)
Model 447 with code LG2 (LED Intelligent Light System)
If one or both of the front lamp units have been replaced or after repair work in the vicinity of the front lamp unit mounting.
 
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-S-2000-04E
29 Adjust front lamp unit.   AR82.10-S-1133E 
INSPECT Check     
30 Perform function test of exterior lighting.    
REFER TO MAINTENANCE     AP82.10-S-8251E 
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1001-01KOJ Adjust gap dimensions Engine hood to headlamp Dimension "AA" mm 2, 5 (±1, 5) 2, 5 (±1, 5)
Hood to fender at side Dimension "AB" mm 4 (±0, 8) 4 (±0, 8)
Hood to fender at top Dimension "AC" mm 3, 5 (±0, 8) 3, 5 (±0, 8)
Hood to radiator grille Dimension "AD" mm 5 (±1) 5 (±1)
For picture, see   AR60.00-S-0700-01E AR60.00-S-0700-01E
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1002-01KOJ Adjust gap dimensions Fender to headlamp Dimension "BA" mm 2 (±1) 2 (±1)
Fender to bumper Dimension "BB" mm 0, 3 (±0, 25) 0, 3 (±0, 25)
Fender to A-pillar Dimension "BC" mm 2, 6 (±1) 2, 6 (±1)
Fender to front door Dimension "BD" mm 4, 5 (±0, 8) 4, 5 (±0, 8)
Fender to longitudinal member Dimension "BE" mm 4, 5 (±1, 2) 4, 5 (±1, 2)
For picture, see   AR60.00-S-0700-01E AR60.00-S-0700-01E
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1003-01KOJ Adjust gap dimensions Headlamp to bumper Dimension "CA" mm 2 (±1) 2 (±1)
Headlamp to radiator grille Dimension "CB" mm 2, 5 (±1) 2, 5 (±1)
For picture, see   AR60.00-S-0700-01E AR60.00-S-0700-01E
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G07699374Courtesy of MERCEDES-BENZ USA