Side Wall Paneling Removal And Installation - Ar63.10-S-0110E

Model 447.601/603/605 

except code W29 (Window fixed behind) 

Right side of vehicle 

Model 447.601/603/605 

with code T19 (Sliding door left) 

except code W29 (Window fixed behind) 

Left side of vehicle 

Model 447.701/703/705 

except code W29 (Window fixed behind) 

except code W32 (Rear passenger compartment electric pop-out windows) 

Right side of vehicle 

Model 447.701/703/705 

with code T19 (Sliding door left) 

except code W29 (Window fixed behind) 

except code W32 (Rear passenger compartment electric pop-out windows) 

Left side of vehicle 

Model 448.705 

with code T19 (Sliding door left) 

with code ZM0 (Panel van) 

except code W29 (Window fixed behind) 

except code W32 (Rear passenger compartment electric pop-out windows) 

Left side of vehicle 

Model 448.705 

with code ZM0 (Panel van) 

except code W29 (Window fixed behind) 

except code W32 (Rear passenger compartment electric pop-out windows) 

Right side of vehicle 

10.02.2020

Method extended.

Operation step 11

Courtesy of MERCEDES-BENZ USA

Shown on right side of vehicle 

	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 447.6/7 with Motor 780	AS00.00-Z-0035-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment	Model 447.6/7 with Motor 780	AH00.00-Z-0300-01A
Notice	Special instructions for lifting and supporting vehicle		AH00.60-S-0100-01KOA
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	General information on riveting		AH60.00-P-0003-01N
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with welding protection blankets.	Commercially available devices/tools  Welding protection blanket
3	Remove soundproofing.	Only in repair area.	AR60.00-S-1752E
4	Remove respective sidewall paneling (1).	Models 447.603/703	AR63.10-S-0110-05E
		Models 447.601/701	AR63.10-S-0110-05EA
		Models 447.605/705, model 448.705	AR63.10-S-0110-05EB
	000 588 15 84 00 Heat gun	Commercially available devices/tools  Spot weld milling machine Hand drill Body power jigsaw Rotary wire brush Wet and dry vacuum cleaner	WS54.00-P-0125B
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
5	Prepare respective sidewall paneling (1) for installation.	Models 447.603/703	AR63.10-S-0110-01E
		Models 447.601/701	AR63.10-S-0110-01EA
		Models 447.605/705, model 448.705	AR63.10-S-0110-01EB
	000 588 13 84 00 Welder	Commercially available devices/tools  Body power jigsaw Rotary wire brush Hole punching pliers Clamping pliers (Standard) Wet and dry vacuum cleaner Squeeze gun	WS60.00-P-0437K
		Seam seal 300 ml in black or white	*BR00.45-Z-1003-01A
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
6	Mark hole for the end stop of the magnetic door holder.	Model 447.6/7 with code W54 (Double-wing rear-end door, 270 degrees) Commercially available devices/tools  Hand drill Graduated drill Wet and dry vacuum cleaner	AR63.10-S-0126-04E
	Install
7	Install and weld in respective sidewall paneling (1).	Models 447.603/703	AR63.10-S-0110-06E
		Models 447.601/701	AR63.10-S-0110-06EA
		Models 447.605/705, model 448.705	AR63.10-S-0110-06EB
	000 588 12 84 00 Welder		WS00.00-P-0318K
	000 588 13 84 00 Welder	Commercially available devices/tools  Clamping pliers (Standard) Hand drill Blind riveting tool (set force > 19 kN) Angular grinder Rotary wire brush Wet and dry vacuum cleaner Squeeze gun	WS60.00-P-0437K
		Model 447.6/7 Adjust gap dimensions	*BE60.00-Z-1006-01KOJ
		Models 447.6/7 with code W65 (Tailgate) Adjust gap dimensions	*BE60.00-Z-1007-01KOJ
		Models 447.6/7 with code W65 (Tailgate) Adjust gap dimensions	*BE60.00-Z-1008-01KOJ
		Model 447.6/7 except code W64 (rear window to be opened separately) except code W65 (tailgate) except code W68 (electrically actuated tailgate) Adjust gap dimensions	*BE60.00-Z-1009-01KOJ
		Seam seal 300 ml in black or white	*BR00.45-Z-1003-01A
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Blind rivet 6.4x14 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN)	*BR00.45-Z-1001-13A
		Blind rivet nut M5	*BR00.45-Z-1039-13A
		Feeler gauge	Fig 1
8	Clean weld joints and sheet metal flanges with rotary wire brush.	Commercially available devices/tools  Rotary wire brush
9	Remove welding protection blankets.	Commercially available devices/tools  Welding protection blanket
10	Install mounting bolts.		AR63.10-S-0100-05E
		Mounting bolt to sidewall	*BA63.10-Z-1001-01KOA
		Thread locking adhesive, Loctite 241	*BR00.45-Z-1001-02A
11	Clean repair area.	Commercially available devices/tools  Wet and dry vacuum cleaner
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
12	Prime repair area with a primer filler.
Notice	Notes on paintwork repairs	Use only primer filler approved by Daimler AG: https://xentry.daimler.com	AH98.00-P-9408-02A
13	Seal seam after repair.	Supplement standard seals with sealant.	AR97.10-S-4000E
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
14	Paint repair area and adjacent surfaces.
Notice	Notes on paintwork repairs	Use only paints approved by Daimler AG: https://xentry.daimler.com	AH98.00-P-9408-02A
15	Supplement cavity preservation.		AR97.20-S-1500E
16	Install soundproofing.	Only in repair area.	AR60.00-S-1752E
17	Install all detachable parts in area of repair point.

Number	Designation				Model 447, 448 except code W64, W65, W68	Model 447, 448 with code W64, W65, W68
BE60.00-Z-1006-01KOJ	Adjust gap dimensions	Sliding door to roof frame	Dimension "FA"	mm	4, 5 (±1, 4)	4, 5 (±1, 4)
		Sliding door to sidewall	Dimension "FB"	mm	4 (+1, 2/-0, 8)	4 (+1, 2/-0, 8)
		Glass pane in sliding door, all-round	Dimension "FC"	mm	3	3
			For picture, see		AR60.00-S-0700-01E	AR60.00-S-0700-01E

Number	Designation				Model 447, 448 with code W64, W65, W68
BE60.00-Z-1007-01KOJ	Adjust gap dimensions	Sidewall to liftgate	Dimension "GA"	mm	4, 5 (+1, 5/-0, 2)
		Sidewall to cover on guide rail of sliding door	Dimension "GB"	mm	1, 5 (±0, 8)
		Side wall to fuel filler flap	Dimension "GC"	mm	4, 5 (±1)
		Glass pane in sidewall at front, all-round	Dimension "GD"	mm	3
		Side wall to tail lamp	Dimension "GE"	mm	1, 2 (±0, 5)
		Glass pane in sidewall at rear, all-round	Dimension "GF"	mm	3
			For picture, see		AR60.00-S-0700-01E

Number	Designation				Model 447, 448 with code W64, W65, W68
BE60.00-Z-1008-01KOJ	Adjust gap dimensions	Rear window in liftgate, all-round	Dimension "HA"	mm	4 (±1)
		Folding rear window in liftgate, all-round	Dimension "HB"	mm	4 (±1)
		Liftgate to taillamp	Dimension "HC"	mm	4, 5 (±1)
		Liftgate to bumper at side	Dimension "HD"	mm	4 (±1)
		Liftgate to bumper at bottom	Dimension "HE"	mm	6 (±1, 5)
		Liftgate to roof frame	Dimension "HF"	mm	5, 5 (±1)
			For picture, see		AR60.00-S-0700-01E

Number	Designation				Model 447, 448 except code W64, W65, W68
BE60.00-Z-1009-01KOJ	Adjust gap dimensions	Left rear-end door to right rear-end door	Dimension "IA"	mm	6 (±1)
		Rear-end door to bumper at side	Dimension "IB"	mm	4, 5 (±1)
		Rear-end door to bumper at bottom	Dimension "IC"	mm	6 (±1, 5)
		Rear-end door to tail lamp	Dimension "ID"	mm	6, 4 (±1)
		Rear-end door to cover over taillamp	Dimension "IE"	mm	6, 4 (±1)
		Rear-end door to roof frame	Dimension "IF"	mm	7 (±1, 5)
		Rear window in rear-end door, all-round	Dimension "IG"	mm	4 (±1)
			For picture, see		AR60.00-S-0700-01E

Number	Designation		Model 447, 448
BA63.10-Z-1001-01KOA	Mounting bolt to sidewall	Nm	6

Number	Designation	Order number
BR00.45-Z-1001-02A	Thread locking adhesive, Loctite 241	A 002 989 94 71
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Blind rivet 6.4x14 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN)	A 003 990 35 97
BR00.45-Z-1003-01A	Seam seal 300 ml in black or white	A 005 989 63 20
BR00.45-Z-1039-13A	Blind rivet nut M5	N 000000 007333
BR00.45-Z-1092-02A	Adhesive kit, body, 2-component adhesive	A 012 989 17 71