Side Wall Paneling Prepare For Installation - Ar63.10-S-0110-01EB

Model 447.605 

except code W29 (Window fixed behind) 

Right side of vehicle 

Model 447.605 

with code T19 (Sliding door left) 

except code W29 (Window fixed behind) 

Left side of vehicle 

Model 447.705 

except code W29 (Window fixed behind) 

except code W32 (Rear passenger compartment electric pop-out windows) 

Right side of vehicle 

Model 447.705 

with code T19 (Sliding door left) 

except code W29 (Window fixed behind) 

except code W32 (Rear passenger compartment electric pop-out windows) 

Left side of vehicle 

Model 448.705 

with code T19 (Sliding door left) 

with code ZM0 (Panel van) 

except code W29 (Window fixed behind) 

except code W32 (Rear passenger compartment electric pop-out windows) 

Left side of vehicle 

Model 448.705 

with code ZM0 (Panel van) 

except code W29 (Window fixed behind) 

except code W32 (Rear passenger compartment electric pop-out windows) 

Right side of vehicle 

The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

Courtesy of MERCEDES-BENZ USA

1. Mark separating point on side wall paneling (1) and cut (area A).
2. Punch holes for MAG welding on side wall paneling (1) (area B).
3. Grind down mating surfaces to bare metal on sidewall paneling (1) in crosshatched areas and around the holes (areas B).

   Grind spot weld flanges down to bare metal on both sides.

4. Remove shavings.
5. Apply zinc dust paint to insides of spot weld flanges.

   Do not coat bonding surfaces with zinc dust paint (areas C and D).

   Otherwise there may be adhesion problems.

   Observe pretreatment of bonding surfaces (areas C and D).

   Courtesy of MERCEDES-BENZ USA

6. Grind mating surfaces on sidewall paneling (1) down to bare metal in cross-hatched areas.

   Grind spot weld flanges down to bare metal on both sides.

7. Remove shavings.
8. Apply zinc dust paint to insides of spot weld flanges.

   Do not coat bonding surface (area E) with zinc dust paint.

   Otherwise there may be adhesion problems.

   Observe pretreatment of bonding surface (area E).

   Courtesy of MERCEDES-BENZ USA

9. Grind mating surfaces at lock striker reinforcement (2) and reinforcement (3) down to bare metal in crosshatched areas.

   Grind spot weld flanges down to bare metal on both sides.

10. Remove shavings.
11. Apply zinc dust paint to insides of spot weld flanges.

    Do not coat bonding surface (area F) with zinc dust paint.

    Otherwise there may be adhesion problems.

    Observe pretreatment of bonding surface (area F).

12. Apply sealant to reinforcement (3).
13. Apply 2-component adhesive to reinforcement (3) (area F).

    Observe pretreatment of bonding surface (area F). Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

14. Install lock striker reinforcement (2) and reinforcement (3) in side wall paneling (1), fit and fix in place.
15. Lock striker reinforcement (2) and reinforcement (3) (areas G and H).
16. Clean weld joints.
17. Remove shavings.
18. Apply zinc dust paint to insides of spot weld flanges.
19. Grind mating surfaces on rear side wall paneling bottom section (4) in crosshatched areas and around holes (area I) down to bare metal.

    Grind spot weld flanges down to bare metal on both sides.

20. Remove shavings.
21. Apply zinc dust paint to insides of spot weld flanges.

Courtesy of MERCEDES-BENZ USA