Remove/Install Rear Fixed Element Of Panoramic Sliding Sunroof - AR77.21-P-0802ME
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Model 167.1/9
With Code 413 (Panoramic sliding sunroof/glass roof)
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Topical note | Notes on removal/installation of bonded elements of panoramic roof | AH77.21-P-0001-01A | |
| Topical note | Notes on removal/installation of windows | AH67.10-P-1000-02RT | |
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Remove | |||
| 1 | Remove rear sealing (2). | AR77.21-P-0560ME | |
| 2 | Measure rear gap dimension (A) of the rear fixed element (1) and note down. | Fig 1 | |
| 3 | Remove left and right roof railing. | AR77.40-P-5000ME | |
| 4 | Remove left and right drip rail. | ||
| 5 | Remove roller sunblind guide rails from rear fixed element (1). | AR77.21-P-0231ME | |
| 6 | Mask off adjacent paint surfaces with fabric tape. | Adhesive fabric tape |
*BR00.45-Z-1062-02A |
| 7 | Mask off seal all around (3). | Adhesive fabric tape |
*BR00.45-Z-1062-02A |
| 8 | Cover vehicle interior with suitable means. | ||
| Risk of injury due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs | Wear cut-proof gloves and safety glasses. | AS77.21-Z-0002-01A | |
| Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows | Wear protective gloves and safety glasses. | AS67.00-Z-0004-01A | |
| 9 | Cut out rear fixed element (1) of the panoramic sliding sunroof and remove. | AR77.21-P-0802-01ME | |
| Fig 2 | |||
| Install | |||
| Topical note | Notes on handling adhesive | AH67.00-P-1000-01A | |
| 10 | Prepare rear fixed element (1) of the panoramic sliding sunroof for installation. | AR77.21-P-0802-02ME | |
Before starting work, all component parts, materials, and tools must be prepared for the installation of the rear fixed element (1). Otherwise it may not be possible to maintain permissible processing and joining times. |
|||
| 11 | Prepare body flange for rear fixed element (1) of panoramic sliding sunroof for installation. | AR77.21-P-0802-03ME | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| 12 | Apply adhesive material for rear fixed element (1) of panoramic sliding sunroof. | AR77.21-P-0802-04ME | |
| 000 588 00 72 00 Sealing and corrosion protection gun | WS97.00-P-0001B | ||
| Fig 3 | |||
| 13 | Install rear inner left and right cover on the guide rails of the roller sunblind. | AR77.21-P-0231ME | |
| 14 | Install rear fixed element (1) of the panoramic sliding sunroof. | Do not move vehicle for at least 10 h after gluing in the rear fixed element (1). The strength of the adhesively bonded connection is otherwise impaired and the required adhesion of the adhesive material is not ensured. |
AR77.21-P-0802-05ME |
| Fig 1 | |||
| 15 | Install rear roller sunblind guide rails on the rear fixed element (1). | AR77.21-P-0231ME | |
| 16 | Install left and right drip rail. | ||
| 17 | Install left and right roof railing. | AR77.40-P-5000ME | |
| 18 | Install rear sealing (2). | AR77.21-P-0560ME | |
| 19 | Remove masking tape residues. | Adhesive fabric tape | *BR00.45-Z-1062-02A |
| Finishing activity | |||
| 20 | Normalize panoramic sliding sunroof using vehicle diagnosis system and perform teach-in run for automatic reversing function. | ||
| AD00.00-P-2000-06ME |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1062-02A | Adhesive fabric tape | A 007 989 28 85 |