Left Side Rear End Repair - Ar64.20-P-1200MFA

Model 177.0/1/9 

Model 247.0/6/7 

Modification notes 

Fig 1: Quarter Panel, Rear Floor Panel And Adjacent Component Locations (Model 247.0/6/7)

Courtesy of MERCEDES-BENZ USA

Shown on model 177.0 

Courtesy of MERCEDES-BENZ USA

Shown on model 177.1 

Courtesy of MERCEDES-BENZ USA

Shown on model 247.0 

	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	Notes on acoustic foam and structural foam in the vehicle		AH60.00-P-0039-01MFA
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.	Commercially available devices/tools  Spark-proof blankets
3	Set up straightening bench with straightening bench support members and straightening set.
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
4	Place vehicle on straightening bench and fasten.
5	Reshape damage area.
6	Remove rear-end center section (6).	Model 177.0 Model 247.0/6/7	AR64.20-P-1000MFA
		Model 177.1/9	AR64.20-P-1000MFV
7	Remove rear fender (1).		AR63.50-P-1400MFA
8	Remove side wall reinforcement (2).	Model 177.0 Model 247.0/6/7 Side wall reinforcement (2) is not installed on model 177.1/9. Commercially available devices/tools  Round wire brush Spot weld milling machine Wet/dry vacuum cleaner	AR63.20-P-0861-01MFA
		1K-zinc dust paint	*BR00.45-Z-1056-07A
9	Remove spare wheel well (5).	Model 177.0, 247.0/6/7	AR64.20-P-1245MFA
		Model 177.1/9	AR64.20-P-1245MFV
10	Remove rear longitudinal member (4) with left rear-end floor (3).	Model 177.0/1/9, 247.0/6/7 with code U55 (Multi-link axle) except code U54 (Compound-link axle)	AR64.20-P-1260-01MFA
		Model 177.0/1/9, 247.0/6/7 with code U54 (Compound-link axle) except code U55 (Multi-link axle)	AR64.20-P-1260-01MFF
	000 588 00 84 00 Heat gun	Commercially available devices/tools  Round wire brush Body saw Spot weld milling machine Wet/dry vacuum cleaner	WS54.00-P-0049B
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
11	Prepare side wall reinforcement (2).	Model 177.0 Model 247.0/6/7 Side wall reinforcement (2) is not installed on model 177.1/9. Commercially available devices/tools  Round wire brush Wet/dry vacuum cleaner	AR63.20-P-0861-03MFA
		1K-zinc dust paint	*BR00.45-Z-1056-07A
12	Prepare rear longitudinal member (4) and left rear-end floor (3).	Model 177.0/1/9, 247.0/6/7 with code U55 (Multi-link axle) except code U54 (Compound-link axle)	AR64.20-P-1260-02MFA
		Model 177.0/1/9, 247.0/6/7 with code U54 (Compound-link axle) except code U55 (Multi-link axle)	AR64.20-P-1260-02MFF
	000 588 02 84 00 Welder	Commercially available devices/tools  Round wire brush Body saw Wet/dry vacuum cleaner	WS60.00-P-0022K
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Blind rivet Y2 6.5 12.5 (clamping range 2 m to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
13	Install rear longitudinal member (4) and left rear-end floor (3).	Model 177.0/1/9, 247.0/6/7 with code U55 (Multi-link axle) except code U54 (Compound-link axle)	AR64.20-P-1260-03MFA
		Model 177.0/1/9, 247.0/6/7 with code U54 (Compound-link axle) except code U55 (Multi-link axle)	AR64.20-P-1260-03MFF
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder	Commercially available devices/tools  Round wire brush Wet/dry vacuum cleaner	WS60.00-P-0022K
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Blind rivet Y2 6.5 12.5 (clamping range 2 m to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Blind rivet Y3 6.5 14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A
		Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN)	*BR00.45-Z-1034-13A
14	Install side wall reinforcement (2).	Model 177.0 Model 247.0/6/7	AR63.20-P-0861-04MFA
	000 588 01 84 00 Welder	Side wall reinforcement (2) is not installed on model 177.1/9.	WS60.00-P-0021K
15	Release vehicle from straightening bench, lift and remove straightening bench.
16	Clean weld joints and sheet metal flange.	Commercially available devices/tools  Round wire brush
17	Install spare wheel well (5).	Model 177.0, 247.0/6/7	AR64.20-P-1245MFA
		Model 177.1/9	AR64.20-P-1245MFV
18	Install rear fender (1).		AR63.50-P-1400MFA
19	Install rear-end center section (6).	Model 177.0 Model 247.0/6/7	AR64.20-P-1000MFA
		Model 177.1/9	AR64.20-P-1000MFV
20	Reinstall detachable parts in area of repair point.